Polo Mk4
Note
|
| 1 - | Brake disc |
| q | Brake disc thickness: 18 mm |
| q | Wear limit: 16 mm |
| q | always replace the pads from the same axle |
| q | to remove, first release the brake caliper |
| q | Do not remove the brake discs from the wheel hub with with excessive force, use a rust remover if necessary, otherwise the discs may be damaged. |
| q | Maximum disc beating 0.03 mm |
| q | Maximum disc + roller bearing beating 0.124 mm |
| on brake discs with visual check system, refer to → Chapter |
| 2 - | Screw |
| q | 4 Nm |
| 3 - | Brake pads |
| q | with wear indication |
| q | when the corresponding wear is reached (limit: 2 to 3 mm), a control lamp turns on in the instrument panel |
| q | Thickness 12 mm, the pad with largest packing area is installed on the outside |
| q | Wear limit: 7 mm with the rear plate |
| q | Check thickness → Booklet |
| q | always replace from the same axle |
| q | remove and install → Chapter |
| 4 - | Brake caliper |
| q | repair → Chapter |
| q | remove and install → Chapter |
| 5 - | Lower sleeve |
| 6 - | Lower bushing |
| 7 - | Lower spacer sleeve |
| 8 - | Lower internal hex head screw |
| q | 25 Nm |
| 9 - | Air duct |
| 10 - | Hexagonal head screw |
| q | 10 Nm |
| 11 - | Lower internal hex head screw |
| q | 25 Nm |
| 12 - | Upper spacer sleeve |
| 13 - | Upper bushing |
| 14 - | Upper sleeve |
| 15 - | Fastening sleeve |
| 16 - | Brake hose with annular nozzle and hollow screw |
| q | 35 Nm |
| 17 - | Wheel hub |
| q | remove and install → Running gear, axles, steering; Rep. Gr.40 |
| 18 - | Hexagonal head screw |
| q | 10 Nm |
| 19 - | Cover plate |
| 20 - | Wheel roller bearing case |
| 21 - | ABS speed sensor |
| q | before installing the sensor, clean the internal surface of the hole and apply Lubricating Putty -G 000 650- around the sensor. Refer to the → Chemicals Manual |
| 22 - | Internal hex head screw |
| q | 8 Nm |