volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Gearbox body and selector mechanism - remove and install > < Assembly overview
Gearbox body cover and 5th gear - remove and install
   
Gearbox body cover and 5th gear - remove and install
1 - Hexagon bolt, 10 Nm
q   For gearbox body cover.
2 - Gearbox body cover
  Note
t  If the gearbox cover is fitted with the gearbox installed, check oil level as follows:
t  Fill with oil up to lower edge of filler hole and fit filler plug
t  Start engine, engage gear and allow gearbox to turn for approx. 2 minutes
t  Switch off engine and top up gearbox oil to lower edge of filler hole again
3 - Gasket
4 - M10 Torx screw, 80 Nm
q   Fitted piece on bolt head holds saucer spring washer in position.
5 - Spring washer
q   Install → Fig.
6 - Socket head bolt, 25 Nm
q   For bearing pin to gearbox body.
7 - Bearing pin
8 - 5th gear selector fork
q   Disassemble and assemble → Chapter.
q   Adjust → Fig..
9 - Spring
10 - Locking collar of the 5th gear
q   Installation position → Fig.
q   Adjust → Fig.
11 - Locking pieces (3 units)
12 - Synchro with 5th. gear wheel and synchronizing ring
q   Disassemble and assemble → Fig..
13 - Needle roller bearing
14 - 5th gear wheel
q   Installation position → Fig.

   

Gearbox body and selector mechanism - remove and install > < Assembly overview