Polo Mk4
Gearbox body cover and 5th gear - remove and install |
1 - | Hexagon bolt, 10 Nm |
q | For gearbox body cover. |
2 - | Gearbox body cover |
Note
t | If the gearbox cover is fitted with the gearbox installed, check oil level as follows: |
t | Fill with oil up to lower edge of filler hole and fit filler plug |
t | Start engine, engage gear and allow gearbox to turn for approx. 2 minutes |
t | Switch off engine and top up gearbox oil to lower edge of filler hole again |
3 - | Gasket |
4 - | M10 Torx screw, 80 Nm |
q | Fitted piece on bolt head holds saucer spring washer in position. |
5 - | Spring washer |
q | Install → Fig. |
6 - | Socket head bolt, 25 Nm |
q | For bearing pin to gearbox body. |
7 - | Bearing pin |
8 - | 5th gear selector fork |
q | Disassemble and assemble → Chapter. |
q | Adjust → Fig.. |
9 - | Spring |
10 - | Locking collar of the 5th gear |
q | Installation position → Fig. |
q | Adjust → Fig. |
11 - | Locking pieces (3 units) |
12 - | Synchro with 5th. gear wheel and synchronizing ring |
q | Disassemble and assemble → Fig.. |
13 - | Needle roller bearing |
14 - | 5th gear wheel |
q | Installation position → Fig. |