volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Installing > < Removing and installing fuel tank
Removing
Removing
–  Note safety precautions before beginning work → Chapter.
–  First check whether a coded radio is fitted. If so, obtain anti-theft coding.
–  With the ignition switched off, disconnect battery earth strap.
–  Unscrew securing bolts and remove tank flap unit.
–  Drain fuel tank and clean fuel filler neck and surrounding area.
–  Fold rear seat bench forwards.
–  Remove cover from fuel delivery unit.
–  Pull 4-pin connector off flange.
–  Remove right rear wheel.
–  Remove rear right wheel housing liner: → General body repairs, exterior; Rep. Gr.66
–  Remove active charcoal filter.
–  Unbolt filler pipe from body.
–  Unscrew all rear exhaust system retainers from body. Support lowered exhaust system on body with suitable wire.
–  Remove rear axle: → Running gear, axles, steering; Rep. Gr.42
  WARNING
Fuel supply lines are under pressure! Wear protective glasses and gloves to avoid injuries and skin contact. Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection.
   
–  Disconnect supply line -1- (black) and breather line -2- (white) at connecting point.
–  Remove securing strap bolt and securing strap. When doing this, support fuel tank with engine and gearbox jack -V.A.G 1383 A-.
–  Lower fuel tank.
  N20-0507

Installing > < Removing and installing fuel tank