volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Intake tube - remove and install > < Cleaning rules
Injection pump - repair
Injection pump - repair
t  Respect cleaning rules → Chapter.
t  Remove and install injection pump → Chapter.
t  Dynamically check and test injection start → Chapter, adjust functions and components
t  Replace sealing-rings regularly
   
1 - 25 Nm
2 - Injection pump gear
q   Remove and install → Chapter, remove and install injection pump
3 - Fastening nut
q   To cube
q   Cannot get loose. Otherwise, basic injection pump regulation is compromised and cannot be regulated with workshop regular resources
4 - Connection flange 25 Nm
q   To supplying tube
5 - Sealing ring
q   Replace
6 - Fuel locking valve -N109-, 40 Nm
7 - Linking tap
q   To return tube
8 - Return hose
q   To fuel filter/regulating valve
9 - 25 Nm
10 - Injection tubes
q   Tighten at 25 Nm.
q   Remove with 3035
q   Always remove entire set of hoses
q   Do not change bending
11 - Connection flange 45 Nm
q   With pressure valve
12 - 25 Nm
13 - Injector
q   To cylinder 3 with needle stroke sensor
q   Remove and install → Chapter.
q   Check → Chapter.
14 - 20 Nm
15 - Spheroidal hub cap
16 - Tension loop
17 - Support
18 - Heat protection seal
q   Replace
19 - 10 Nm
20 - Injection start valves -N108-
21 - Sealing ring
q   Replace
22 - Screen filter
23 - 30 Nm
24 - Injection regulator box cover
q   In case of leakage, replace sealing ring → Chapter.
25 - Glove
q   With nut
26 - Compact support
q   Remove and install → Chapter.
27 - 30 Nm

   

Intake tube - remove and install > < Cleaning rules