volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Safety measures > < General notes on injection
Ignition components - remove and install
Ignition components - remove and install
  Note
Engine control unit -J623-with 80 poles.
BBX engine
   
1 - 10 Nm
2 - Ignition cable
q   Resistance 4.8...7.2 k.
q   With interference suppression and spark plug connector.
q   Remove and install with Spark plug connector extractor -T 10112-.
3 - Spark plugs -Q-, 25...30 Nm
q   Type and inter-electrode gap → Chapter
q   Remove and install with Spark plug wrench -3122B-.
4 - 20 Nm
q   The tightening torque affects the operation of the Knock sensor 1 -G61- and Knock sensor 2 -G66-.
5 - Knock sensor 1 -G61-
q   Gold plated contacts.
q   Installation location: engine block, on the intake manifold side.
6 - Connector
q   With 2-pole.
q   For the Knock sensor 1 -G61 -.
q   Gold plated contacts.
q   Do not invert.
7 - Knock sensor 2 -G66-
q   Gold plated contacts.
q   Next to the Ignition transformer -N152-.
8 - Connector
q   With 2-pole.
q   For the Knock sensor 2 -G66 -.
q   Gold plated contacts.
q   Do not invert.
9 - Support
q   With Hall Sensor -G40-.
10 - Connector
q   With 3-pole.
q   For Hall Sensor -G40-.
q   Gold plated connector contacts.
11 - Connector
q   Black, with 4 poles.
q   To the Ignition transformer - N152-.
12 - Ignition transformer -N152-
q   Installation location → Chapter.
q   With ignition cables identification: A = cylinder 1; B = cylinder 3; C = cylinder 2 and D = cylinder 4.

CFEA engine
   
1 - Ignition cable
q   Resistance 4.8...7.2 k.
q   With suppression connector and Spark plug connectors -P...-.
q   Check electrical current.
q   Remove Spark plug connectors -P...- with Spark plug connector extractor -T 10112-.
2 - Ignition transformer -N152-
q   Assembly location → Rep. Gr. 24 „Fuel supply - injection system“.
q   With ignition cables identification: HV1 = cylinder 1; HV2 = cylinder 2; HV3 = cylinder 3; HV4 = cylinder 4.
3 - 10 Nm
4 - Connector
q   With 6-pole.
5 - Knock sensor 1 -G61-
q   Golden contacts.
q   Installation location: Crankcase in the intake side.
6 - Connection
q   With 2-pole.
q   For the Knock sensor 1 -G61 -.
q   Golden contacts.
q   Do not invert.
7 - Knock sensor 2 -G66-
q   Not applicable.
q   Golden contacts.
q   On the Ignition transformer -N152- side.
8 - Connection
q   Not applicable.
q   With 2-pole.
q   For the Knock sensor 2 -G66 -.
q   Golden contacts.
q   Do not invert.
9 - 20 Nm
q   Tightening torque influences Knock Sensor 1 -G61- operation.
10 - Spark plugs -Q-, 25 Nm
q   Type and inter-electrode gap → Chapter
q   To remove and install, disengage the Spark plug connectors -P...- with Spark plug connector extractor -T 10112-.
q   Remove and install with Spark plug wrench -3122B-.
11 - Connector
q   With 3-pole.
q   Golden.
12 - 10 Nm
13 - 100 Nm
q   To remove, immobilise with the Spanner -3415-.
14 - Camshaft gear
q   With housing for Hall Sensor -G40-.
15 - Hall Sensor -G40-
16 - Support

   

Safety measures > < General notes on injection