volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Intake manifold (upper part) - disassemble and assemble > < Component location - overview
Injection components - remove and install
   
Injection components - remove and install
1 - Intake manifold (upper part)
q   Disassemble and assemble → Chapter.
2 - For the cylinder head cover.
q   Connection for the engine block vent.
3 - Air duct
4 - Connector
q   80-pole.
q   For the Engine control unit -J623-.
q   Connect or disconnect the connector only with ignition switched off.
q   Unlock to disconnect.
5 - Engine control unit -J623-
q   In case of replacement, the Immobiliser control unit -J362- → Chapter must be adjusted.
6 - Air filter
q   Remove and install → Chapter.
7 - 10 Nm
8 - Connector
q   2-pole.
q   For the Coolant temperature sensor -G62-.
q   Gilded contacts.
9 - Coolant temperature sensor -G62-
q   For the Engine control unit -J623-.
q   If necessary, depressurize the cooling system prior to removal.
10 - Sealing ring
q   Replace.
11 - Connection nozzle
12 - Clip
q   Check firm fitting.
13 - Connector
q   3-pole.
q   To Engine speed sensor - G28-.
14 - Engine speed sensor -G28-
15 - Lambda probe -G39-, 50 Nm
q   Installation location: on the exhaust manifold.
q   Lubricate only the thread with High-temperature paste -G 052 112 A3-; High-temperature paste -G 052 112 A3- must not reach the grooves on the body of Lambda probe -G39-.
q   Remove and install with the Set of sockets for Lambda probe -3337-.
q   Supply to heat the Lambda probe -G39- through the Fuel pump relay -J17-.
16 - Connector
q   4-pole.
q   Black.
q   To theLambda probe -G39-Lambda probe heating -Z19-.
q   Contacts 3 and 4 gold plated.
17 - 20 Nm
18 - Sealing ring
q   Pay attention on the installation position.
q   Replace when damaged.
19 - Intake manifold lower part
q   Disassemble and assemble → Chapter.
20 - Return hose
q   With blue marking.
q   Fasten with spring clamps.
q   Pay attention on firm fastening.
q   From the fuel filter.
21 - Supply hose
q   With white marking.
q   Secure with spring clamps.
q   Pay attention on firm fastening.
q   From the fuel filter.
22 - Sealing ring
q   Replace when damaged.
23 - 8 Nm
q   To fasten the upper part of the intake manifold.

   

Intake manifold (upper part) - disassemble and assemble > < Component location - overview