volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Cooling fluid hose connection diagram > < Cooling system components on engine side
Water pump side
   
Water pump side
1 - Main indented belt
q   Mark rotation direction before removal.
q   Check wear.
q   Do not fold.
q   Remove and install, adjust → Chapter.
2 - Water pump
q   With integrated seal joint.
q   Sealing joint must not be separated from pump.
q   In case of faults and leakage, replace complete pump and seal.
q   Check smooth operation.
q   Remove and install → Chapter.
3 - 10Nm
4 - Mechanic distribution back cover
5 - Mechanical distribution upper cover
6 - Mechanical distribution lower cover
7 - Pulley
q   Observe fastening when installing.
q   Remove and install Poly-V belt → Chapter.
8 - 90 Nm + 90°
q   Replace
q   Install lubricated.
q   Retightening may be done in several steps.
q   Tightening angle may be measured with regular transporter, such as Hazet 6690.
9 - 50Nm
10 - Pulley of main indented belt
11 - 20Nm
12 - Crank shaft gear

   

Cooling fluid hose connection diagram > < Cooling system components on engine side