Volkswagen Workshop Service and Repair Manuals

A-Install flange with rotor on Assembly tool -T10017-

–  Move six-sided nut -A- until it reaches flat surface -B- of threaded fuse.

–  Fix Assembly tool -T10017-, tightening it with bench bolt to surface -B- of threaded fuse. –  Press assembly body -C- downward, so that it rests on the six-sided nut -A--arrow-.   Note Internal part of assembly device and assembly body must be on the same level.

–  Remove safety seal -A- of new flange.   Note Do not remove rotor from flange and do not change its position in relation to the latter.

1. Fixing hole  -B- of rotor  -C- must be aligned with mark -A- of flange.

–  Place flange on a flat and clean surface. Support side of engine body turned upwards. –  Press seal lip support ring -A- in downward -arrow- direction, until it seats onto the flat surface.

Rotor surface and flange edge must meet on the same plane -arrows-.

–  Position flange front part on Assembly tool -T10017-, so that guide pin -A- enters the port -B- of rotor.   Note Ensure the flange completely rests on the assembly device.

–  When tightening the three bolts -A- on the assembly device surface, press seal lip support ring -B-, so that guide pin does not come out of rotor port.   Note Ensure the rotor is fastened to assembly device when installing the flange.