volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Intake collector - remove and install > < General indications about the system
Injection components - remove and install
   
Injection components - remove and install
1 - Connector
q   To engine command unit.
q   Disconnect or connect with ignition off.
2 - Command unit
q   For injection system, activated charcoal filter electromagnetic valve regulation, detonation and lambda regulation, rotation limit, ignition and self-diagnosis.
q   In case of replacement, adapt engine command unit to throttle butterfly body → Chapter. Must adapt also to the electronic immobilizer.
3 - Connector
q   Black, 4-pin
q   For intake collector pressure sensor -G71- with intake air temperature sensor -G42-
q   Terminal connector contacts, golden
4 - Connector
q   black, 3-pin
q   For engine rotation sensor -G28-
5 - Air filter cover
q   Remove and install → Chapter.
6 - Fastening clamp
q   Consider version
7 - Guide for tubes
q   Fixed onto fuel distributor
8 - Connector
q   black, 2-pin
q   To injector (-N30-...N33)
9 - Supply tubes assy
q   Black, with white marking
q   Ensure proper fastening
q   Coming from fuel filter: → Rep. Gr.20
10 - 10 Nm
11 - Fuel distributor with injectors
q   Remove and install → Chapter.
12 - 20Nm
13 - Connector
q   Black, 6-pin
q   To command unit of throttle butterfly valve -J338-
q   Terminal connector contacts, golden
14 - Comes from valve to activated charcoal filter -N80- → Rep. Gr.20
q   Fasten with spring braces
15 - Comes from servo-brake
16 - Intake collector
q   Remove and install → Chapter.
17 - Sealing ring
q   Replace
q   Observe assembly position
18 - Lambda probe , 40 Nm
q   Location: at front tube:
q   Lubricate only thread with “G 052 112 A3”
q   Heating electric supply through fuel pump relay -J17-
q   Remove and install with wrench set for lambda probe 3337
19 - 4-pin connector
q   Black
q   To lambda probe
q   3 and 4 pins, golden
20 - Engine rotation sensor -G28-
q   Location: engine block, intake side
21 - 5Nm
22 - Guide tube
q   For oil level stick
23 - 3 Nm
q   Observe note referring to installation → Chapter.
24 - Fastener
q   Ensure it is properly installed
25 - Sealing ring
q   Replace
26 - Connector
q   Black, 2-pin
q   To cooling fluid temperature sensor -G62- and cooling fluid temperature indicator sensor -G2-
q   Terminal connector contacts, golden
27 - Closing cover
q   Before removing it, reduce cooling system pressure
28 - Cooling fluid temperature sensor -G62-
q   For engine command unit
q   With sensor for cooling fluid temperature indicator -G2-
q   Before removing it, reduce cooling system pressure
29 - Cooling fluid thermostat cover

   

Intake collector - remove and install > < General indications about the system