volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Replacing components > < Checking conditions
Possible problems
Possible problems
t  Cooling fails completely.
t  Cooling power is too weak regardless of vehicle speed or engine speed.
t  Cooling is absent or insufficient after a few kilometres.
t  The air conditioning compressor, the Air conditioning magnetic coupler -N25- or the Adjustment valve for the air conditioning compressor -N280- are switched off by the Low pressure switch for magnetic coupling -F73-, High pressure switch for magnetic coupling -F118-, Pressure switch for magnetic coupling -F129-or by the Air conditioning command and indicator unit / Climatronic -E87- or the Climatronic control unit -J255- in case of very high or very low pressure.
t  There is no or little fresh air flow after travelling for a few kilometres (evaporator frozen).
In these cases, check the pressure values → Chapter.
In addition, the following problems may also occur:
The compressor is noisy:
–  Tighten the fastening screws of the compressor and compressor support, using a Torque wrench - 5 to 50 Nm (enc. 1/2") -VAG 1331-. Refer to the specific repair manual for each vehicle → Heating, air conditioning; Rep. Gr.87.
–  Check the refrigerant gas lines; they must not touch other assembly components and must be installed tension-free (adjust them if necessary).
Noise appears right after the air conditioning is turned on and/or on curves or when braking:
–  Empty the refrigerant gas loop, remove air and fill it up again (excess of refrigerant gas in the loop) → Chapter.
  Note
An excess of refrigerant gas oil may also lead to this situation.
The air conditioning works perfectly, but water comes out of the bafflers (in the instrument panel or in the footwell):
–  Check whether the evaporator water draining lines are correctly placed and that they are not pinched or bent.
–  Check the water drainage valve, which must open and close correctly.
–  Check the water box covering, which must not be damaged and should be properly installed (water must not enter the evaporator).
–  Check the water drainage devices of the water box, which must not be closed (for example, obstructed by leaves).
   

Replacing components > < Checking conditions