volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Air conditioning compressor bracket for 1,9L - (ASY) engines - remove and install > < Air conditioning compressor bracket for 1.4L (BBY, BKY) engines - remove and install
Air conditioning compressor bracket for 1.6L (CCRA) engines - remove and install
Air conditioning compressor bracket for 1.6L (CCRA) engines - remove and install
  Note
t  The compressor support and respective components can be removed and installed without the need for opening the refrigerant circuit.
t  To remove and install the Poly-V belt: → Engine; Rep. gr.13.
   
1 - Compressor support
Removal:
–  Remove the power steering pump and set it aside → Chassis, Axles, Steering; Rep. gr.48.
–  Remove the Generator (alternator) -C- → Electrical system; Rep. gr.27.
–  Remove compressor from support and fasten it to body → Item.
–  Remove the fastening screws -2- and remove the engine block support -1- .
Installation:
The installation occurs in the reversal sequence of removal, observing the following instructions:
–  Install the fastening screws -2- tightening them in cross pattern with a torque of (50 Nm).
2 - Screws
q   50 Nm.
3 - Cooling system hoses
4 - Screws
q   23 Nm.
5 - Compressor
Removal:
–  Remove Poly-V belt → Engine; Rep. gr.13.
–  Remove fastening screws -4-.
–  Remove compressor from support and fasten it to body → Fig.
Installation:
The installation occurs in the reversal sequence of removal, observing the following instructions:
–  Tighten the compressor fastening screws -4- to (23 Nm).
–  Check Poly-V belt travel → Fig..
  Note
If it is necessary to fully remove the compressor, refer to → Chapter.
6 - Idler roller.

   
Fastening the air conditioner compressor to the body:
If the air conditioning compressor is removed and the cooling gas loop is not opened, the compressor must be fastened to the body with a suitable auxiliary mean, such as a wire. If it is necessary to fully remove the compressor, refer to → Chapter.
  Note
Make sure that the flexible refrigerant hoses on the compressor remain unstressed.
  N87-0382
Poly-V (elastic) belt travel:
A - Poly-V belt (elastic) for the power steering and Generator (Alternator) -C-oil pump.
B - Poly-V belt (elastic) for air conditioner compressor.
1 - Power steering oil pump pulley.
2 - Generator (Alternator) -C-pulley.
3 - Air conditioner compressor pulley.
4 - Crankshaft pulley.
5 - Idler roller.
  Note
When installing the belt, ensure that the pulley is correctly positioned.
  R87-10053

Air conditioning compressor bracket for 1,9L - (ASY) engines - remove and install > < Air conditioning compressor bracket for 1.4L (BBY, BKY) engines - remove and install