volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Electromagnetic clutch for Delphi compressor (model 2) - remove and install|Installation > < Electromagnetic clutch for Delphi compressor (model 2) - remove and install
Removal
Removal
–  Remover horn → Electrical equipment; Rep. gr.96
–  Remove engine lower noise insulation → General body repairs, exterior; Rep. gr.50.
–  Remove right front wheel arch trim panel → Body - External assembly works; Rep. gr.66.
–  Remove Poly-V belt → Cylinder injection engine (1.0l); Rep. gr.13.
–  Disconnect the connector for the Air conditioning magnetic clutch -N25-harness.
Install tool EQ 7112
In order to perform this operation, the tool must be positioned in an angle so that the brake -1- touches the coupler and the belt -2- and has contact both with the coupler and the set pulley.
   

   
–  Loosen the fastening screw -1- in the direction of the -arrow- and simultaneously move the Poly-V Pulley locking rod -EQ 7112- clockwise as indicated by the -arrow- in order to remove the coupling disc.
  Note
Be careful not to lose the adjusting washers while removing the coupling disc.
  R87-10168
–  Remove the lock ring -1-.
  R87-10165
–  Remove the circlips -1- and -2-, from the Magnetic clutch of the air conditioner -N25--3-.
For vehicles with the compressor: 5Z0.820.803
  R87-10166
–  Remove the bolt -arrow- and remove the Air conditioning magnetic coupling -N25-.
  R87-10167

Electromagnetic clutch for Delphi compressor (model 2) - remove and install|Installation > < Electromagnetic clutch for Delphi compressor (model 2) - remove and install