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Transmitting cylinder - clutch hydraulic drive - remove and install|Installation > < Transmitting cylinder - clutch hydraulic drive - remove and install

Polo Mk4

Removal
Removal
–  Disconnect battery → Electrical system; Rep. Gr.27.
  Note
t  Check if the vehicle has a code radio. If positive, request the anti-theft code before disconnecting the battery earth strap.
t  When the battery is reconnected, check the vehicle's equipment (radio, clock, electric door locks, power windows, etc.) according to the repair manual and/or instructions of use.
–  Pull the harness carefully forwards.
–  Place a lint-free cloth sufficiently large under the transmitting cylinder of the clutch hydraulic drive.
   
–  Install Clamp (diam. 25 mm) -3094- on the return hose -A- and release it from the transmitting cylinder.
  Note
If the hose is secured with a spring clamp, release it with Standart-type or VW 5162 clamp pliers -VAS 5024A-.
–  Remove clip -B- from the tubing and hose assembly on the transmitting cylinder.
–  Remove tubing and hose assembly -C- from the transmitting cylinder and cover it.
–  Remove Clutch pedal switch - F36- → Fig.
  N30-10075
–  Pull clutch pedal slightly towards front seat and press inwards both sides of the housing with Pliers -T 10005- both sides of the housing inwards -arrows-.
–  Separate the transmitting cylinder stem from the clutch pedal's hydraulic drive.
  N30-0280
–  Loosen the fastening nuts -arrow 1- from the housing support -arrow A-.
–  Remove the housing support.
–  Remove the cable return spring. → Chapter.
–  Remove the return spring housing from the housing support.
–  Release the clutch pedal stop.
–  Remove the transmitting cylinder on the clutch hydraulic drive.
  S30-0052

Transmitting cylinder - clutch hydraulic drive - remove and install|Installation > < Transmitting cylinder - clutch hydraulic drive - remove and install