volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Constant velocity drive semi-shaft - repair . > < IV - Constant velocity drive semi-shaft - repair
Articulated shaft with constant velocity joint - general overview of assembly
   
Articulated shaft with constant velocity joint - general overview of assembly
1 - Grooved nut (dodecagonal)
q   Self-locking
q   Replace after each removal
q   See: → Electronic Parts Catalogue„ETKA“
For vehicles without ABS:
t  Pre-tighten to 200 + 50 Nm, then loosen 180°, and retighten to 50 Nm + 50°, consult → Chapter
t  First apply White lubricant paste -G 052 751 A1- onto the already properly cleaned groove and external thread of the drive semi-shaft. Refer to the → Chemicals Manual.
for vehicles with ABS:
t  Tightening torque for 14” and 15” chassis (silver fastening nut) = 50 Nm + 45, consult → Chapter
2 - Deflector ring
3 - External constant-velocity joint
q   Full replacement only.
q   Remove → Fig.
q   Install in the drive shaft until the limit with a plastic hammer
4 - Circlip
q   Replace after each removal
q   Install in the shaft groove.
5 - Retainer
6 - Dish spring
q   Ø externo (lado côncavo) em contato com o retentor
7 - Clamp
q   Replace after each removal
q   Fasten → Fig.
8 - Internal constant-velocity joint protective bellows
q   Check for cracks and wear.
9 - Clamp
q   Replace after each removal
q   Fasten → Fig.
10 - Left drive shaft (solid shaft)
11 - Left drive shaft (solid shaft)
12 - Internal grooved screw
q   Replace after each removal
q   Apply 10 Nm of pre-torque to all screws.
q   20 Nm + 180°
13 - Plate
14 - Clamp
q   Replace after each removal
q   Fasten → Fig.
15 - Constant-velocity joint protective bellows
q   Check for cracks and wear
16 - Dish spring
q   Ø interno ranhurado
q   Installation position: Ø externo (lado côncavo) em contato com a articulação
17 - Internal constant-velocity joint
q   Only replace complete
q   Remove → Fig.
q   Install → Fig.
18 - Gasket
q   Replace, removing the protective film, and paste to the joint.
19 - Circlip
q   Replace after each removal
q   Remove and install with the Pliers or VW 5161A -VW 161A-

   

Constant velocity drive semi-shaft - repair . > < IV - Constant velocity drive semi-shaft - repair