volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing cylinder head > < Cylinder head
Assembly overview
Assembly overview
Removing and installing cylinder head → Chapter.
   
1 - 10 Nm + turn 90° further
q   Renew.
q   Tighten from inside outwards.
2 - O-ring
q   Renew if damaged.
3 - Hall sender -G40-
4 - 8 Nm
5 - 10 Nm
6 - Bracket
q   For wiring harness.
7 - Cap
8 - Exhaust camshaft
9 - Camshaft bearing caps
10 - Roller rocker finger
q   Check roller bearing for ease of movement.
q   Oil contact surface.
q   When installing, secure to supporting element using securing clip.
11 - Support element
q   Do not interchange.
q   With hydraulic valve clearance compensation.
q   Before installing, check camshaft axial clearance → Chapter.
q   Oil contact surface.
12 - Cotters
13 - Valve spring plate
14 - Valve spring
q   With cylinder head removed, use hold down tool for valve springs -3362-.
q   With cylinder head installed → Chapter.
15 - Valve stem seal
q   Renewing → Chapter.
16 - 0.3…0.7 bar oil pressure switch -F1-, 25 Nm
q   Check → Chapter.
17 - Valves
q   Do not rework, only lapping-in is permitted.
q   Valve dimensions → Fig..
18 - Cylinder head bolt
q   Renew.
q   Follow installation instructions and sequence when loosening and tightening → Chapter.
19 - Cylinder head
Removing and installing → Chapter.
q   Reworking valve seat → Chapter.
q   Checking cylinder head for distortion → Fig.
q   Reworking sealing surface → Fig..
20 - Seal
q   Clean strainer if soiled.
21 - 20 Nm
22 - Lifting eye
23 - Chain sprocket
q   For camshaft.
q   Lock chain sprocket using counterhold -T10172-.
24 - 50 Nm + turn 90° further
q   Renew.
q   Lock chain sprockets using counterhold -T10172-.
25 - Inlet camshaft
26 - Camshaft housing
  Caution
The studs (M6x80) must be screwed into cylinder head before installing camshaft housing.
The camshaft housing is guided by the studs, so that the roller rocker fingers do not slip off the supporting elements.
q   Removing and installing → Chapter.
q   Remove sealant residue.
q   Coat with D 154 103 A1 before fitting.
q   When installing, fit vertically from above onto studs and dowel pins.

   
Checking cylinder head for distortion
Check with straightedge 500 mm -VAS 6075- and feeler gauge.
Max. permissible distortion: 0.05 mm.
  V15-0673

Removing and installing cylinder head > < Cylinder head