volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing poly V-belt (vehicles with air-conditioning system) > < Cylinder block (pulley end)
Assembly overview - poly V-belt drive
   
Assembly overview - poly V-belt drive
1 - 20 Nm
2 - Belt pulley
q   For coolant pump.
q   Use water pump wrench -V.A.G 1590- to loosen and tighten.
3 - Dust cap
4 - 40 Nm
5 - Idler roller
6 - Alternator
7 - 25 Nm
8 - Air conditioner compressor
9 - 25 Nm
10 - Centring sleeve
11 - Tensioning element
q   Only installed in vehicles with an air-conditioning compressor.
12 - 40 Nm + turn 90° further
q   Renew.
q   Remove and install with vehicle raised.
13 - 150 Nm + turn 180° further.
q   Renew.
q   Contact surface for securing bolt must be free of oil and grease.
q   Oil threads before inserting.
q   Secure belt pulley against turning with counterhold tool -3415-.
q   Turning further can be done in several stages.
q   The turning further angle can be measured with a commercial protractor.
14 - Belt pulley
q   For crankshaft.
q   With diamond-coated washer
q   Contact surfaces must be free of oil and grease.

   

Removing and installing poly V-belt (vehicles with air-conditioning system) > < Cylinder block (pulley end)