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Removing and installing radiator > < Coolant hose schematic diagram
Draining and filling coolant
   
Draining and filling coolant
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Hose clip pliers -VAS 6340-
t  Cooling system charge unit -VAS 6096-

Draining
  WARNING
Steam may escape when expansion tank is opened. Wear eye protection and protective clothing to avoid eye injuries and scalding. Cover cap with cloth and open carefully.
–  Open filler cap on coolant expansion tank.
–  Remove engine splash protection.
   
–  To drain coolant from radiator, open drain plug -arrow-.
  Note
Observe environmental regulations for disposal.
Filling
  Caution
For mixing only tap water must be used. Well water does not have the required quality to ensure the coolant's function.
  Note
t  In vehicles as of model year 2008, only G 12 plus-plus according to TL VW 774 G may be used as coolant additive.
t  For vehicles up to and including model year 2007 coolant additive G 12 plus according to TL VW 774 F and G 12 plus-plus according to TL VW 774 G can be used.
t  The coolant additive G 12 plus-plus can be mixed with the previous coolant additive G 12 plus. Identification: both are coloured purple.
t  Coolant additives marked conforming to „TL VW 774 G“ or conforming to „TL VW 774 F“ prevent frost and corrosion damage, scaling and also raise boiling point of coolant. Therefore, the cooling system must be filled all year round with coolant additive and corrosion protection additive.
t  Because of its higher boiling point, the coolant improves engine reliability under heavy loads, particularly in countries with tropical climates.
t  Frost protection is required down to about -25 °C (in countries with arctic climates: down to about -35 °C).
t  The coolant concentration must not be reduced by adding water even in warmer seasons and in warmer countries. The coolant additive concentration must be at least 40 %.
t  If for climatic reasons greater frost protection is required, the amount of coolant additive can be increased, but only up to 60 % (frost protection to about -40 °C). Otherwise frost protection and cooling effectiveness are reduced again.
t  If radiator, heat exchanger, cylinder head or cylinder head gasket is renewed, do not reuse old coolant.
Recommended mixture ratios:
  A10-0118
Frost protection
to
Amount of anti-freezeCoolant additive → RemarkTap water → Remark
-25 °C
-35 °C
40 %
50 %
2.25 l
2.8 l
3.35 l
2.8 l

1)  The quantity of coolant can vary depending upon vehicle equipment.
   
–  Screw drain plug into radiator.
–  Install engine splash protection.
With cooling system charge unit -VAS 6096-
–  Fill coolant circuit using cooling system charge unit -VAS 6096- → Operating instructions for cooling system charge unit 6096.
Without cooling system charge unit -VAS 6096-
  A10-0118
–  Fill with coolant up to max. mark on expansion tank.
With or without cooling system charge unit -VAS 6096-
–  Fit expansion tank cap.
–  Turn off heater controls.
–  Start engine and maintain an engine speed of about 2000 rpm for about 3 minutes.
–  Run engine until radiator fan cuts in.
  WARNING
Steam may escape when expansion tank is opened. Wear eye protection and protective clothing to avoid eye injuries and scalding. Cover cap with cloth and open carefully.
–  Check coolant level and top-up if necessary. When the engine is at normal operating temperature, the coolant level must be at the max. mark; when the engine is cold, between the min. and max. marks.
  N19-0347

Removing and installing radiator > < Coolant hose schematic diagram