Rabbit L5-2.5L (BGP) (2006)
Checking spring connections and rivet connections
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Check spring connections between pressure plate and cover for cracks, and check rivet connections for secure fit.
Note:
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Replace clutch plates and pressure plates with damaged or loose rivets.
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Always replace the clutch plate and pressure plate together.
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Allocate clutch disc and thrust plate
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To reduce odor caused by a burnt clutch, thoroughly clean the clutch bell housing, the flywheel and the side of the engine facing toward the
transmission.
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Clean input shaft splines and (in case of used clutch plates) clean hub splines, remove corrosion and apply only a very thin coating of lubricant G
000 100 on splines. Then move clutch plate back and forth on input shaft until the hub moves freely on the shaft. Excess grease must be removed.
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Pressure plates are corrosion protected and greased. Only the contact surfaces may be cleaned, otherwise the service life of the clutch will be
considerably reduced.
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The pressure plate contact surface and clutch plate lining must make full contact with flywheel. Only then may the securing bolts be installed.
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Reposition flywheel retainer 3067 for installation.
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Position pressure plate on alignment pins.
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To center clutch plate, use centering pin 3190 A.
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Install all bolts evenly, by hand, until bolt heads contact pressure plate.
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Tighten bolts in small stages in diagonal sequence in order to prevent damage to centering holes of pressure plate and centering pins of dual mass
flywheel.
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Install transmission.
Clutch (Sachs), Servicing
Clutch (Sachs), servicing 0A4, 5 Speed M/T