volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components) > < Safety information
Safety measures when working with pyrotechnic components
Safety measures when working with pyrotechnic components
  Note
The following are pyrotechnic components:
t  Airbag units
t  Belt tensioners
t  Belt force limiters (depending on vehicle equipment level)
t  Battery isolation elements (depending on vehicle equipment level)
General
t  Only trained personnel may carry out test, assembly and repair work.
t  There are no replacement intervals for airbag units.
t  Under no circumstances should checks be carried out with a test lamp, voltmeter or ohmmeter.
t  Pyrotechnic components may only be checked in installed state and with vehicle diagnosis, testing and information systems approved by the manufacturer.
t  When working on pyrotechnic components and airbag control unit -J234-, battery earth strap must be disconnected with ignition switched ON. Then cover negative terminal.
t  A waiting time of 10 seconds is necessary after disconnecting the battery.
t  The battery must be connected with the ignition switched ON. When doing this, there should be no-one inside the vehicle. Exception: Vehicles with battery inside passenger compartment. In this case do not stay anywhere near the effective range of the airbags and seat belts.
t  Comply with specified measures after connecting the battery → Electrical system; Rep. gr.27.
t  Before handling pyrotechnic components of the restraint system, for example before isolating an electrical connection, the mechanic must electrostatically discharge himself/herself. Electrostatic discharge is achieved by touching earthed metallic parts, such as the door striker plate.
t  Wash hands after coming into contact with triggered pyrotechnic components of restraint system.
t  Pyrotechnic components must not be opened or repaired; always use new parts (risk of injury).
t  Pyrotechnic components that have been dropped onto a hard surface or show signs of damage must not be installed in a vehicle.
t  Pyrotechnic components must be installed immediately after they have been removed from their packaging.
t  If work is interrupted, the pyrotechnic component must be stored back in its packaging.
t  Leaving the pyrotechnic component unattended is prohibited.
t  When connecting restraint system pyrotechnic components, only the person carrying out the work may be inside the vehicle.
t  Pyrotechnic components must not come into contact with grease, cleaning solution or similar.
t  The airbag unit must be replaced if any contamination such as oil, paint or solvent penetrates the fabric.
t  Pyrotechnic components must not be subjected to temperatures above 100°C even for short periods.
   

Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components) > < Safety information