volkswagen Workshop Repair Guides

Volkswagen Up! Workshop Service and Repair Manuals

Seat frames > < Releasing and securing moulded headliner with sliding/tilting sunroof
Mounting roof reinforcement on body
Mounting roof reinforcement on body
Special tools and workshop equipment required
   
t  Electric cutter -V.A.G 1561 A-
t  Cutting blade -V.A.G 1561/20-
t  Cartridge gun -V.A.G 1628-
t  Release lever -T10039 -
t  Removing wedge -T10039 /1-
  W70-0003
t  Removing wedge -3409-
  W00-0016
t  Torque wrench -V.A.G 1783-
Removing
  W00-0990
–  Remove headliner → Chapter.
–  Cut insulation/roof reinforcements -1- and -2- into approx. 6 cm wide strips -3--dot-dash lines-, using a carpet knife.
–  Pull strips -3- from roof.
–  Trim back adhesive residues with electric cutter -V.A.G 1561 A- and blade -V.A.G 1561/20-.
  Note
If paint structure has been damaged on removal of insulation/roof reinforcements, repair paint damage according to guidelines of → Paint workshop manual.

Installing
  Note
Observe adhesive processing instructions when installing insulation/roof reinforcements.
–  Measure insulation/roof reinforcements -1- and -2- to width and mark centre of both sides.
   
–  Feed insulation/roof reinforcements -1- in -direction of arrow- into vehicle.
–  Position insulation/roof reinforcements -1- according to -dimension a- and -dimension b- on roof and press down across entire surface.
Dimension a = 370 mm from front edge of panel
Dimension b = centre of roof and centre of insulation/roof reinforcements
–  Feed insulation/roof reinforcements -2- in -direction of arrow- into vehicle.
–  Position insulation/roof reinforcements -2- from inside according to -dimension a- and -dimension b- on roof and press down across entire surface.
Dimension a = 120 mm from rear edge of panel
Dimension b = centre of roof and centre of insulation/roof reinforcements
  Note
The screw attachment for the roof aerial can be used as the roof centre reference point.

   

Seat frames > < Releasing and securing moulded headliner with sliding/tilting sunroof