volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Vehicle diagnosis, testing and information system > < General information
Repair instructions for repair work on ABS
Repair instructions for repair work on ABS
t  Before carrying out repair work on the anti-lock brake system, determine the cause of the fault using „Guided Fault Finding“.
„Guided fault finding“ is carried out on the vehicle diagnostic, testing and information system -VAS 5051-.
t  Disconnect battery earth strap with ignition switched off.
t  Before carrying out welding work with an electric welding unit, note → General Information; Body Repairs, General Body Repairs.
t  When working with brake fluid, observe the relevant safety precautions and notes → Chapter.
t  After work for which the brake system had to be opened, bleed the brake system with brake filling and bleeding equipment -VAS 5234- → Chapter.
t  During the final road test, ensure that a controlled brake test is performed at least once (pulsations must be felt at the brake pedal).
t  Absolute cleanliness is required when working on the anti-lock brake system. It is not permitted to use any products which contain mineral oil, such as oils, greases etc.
t  Thoroughly clean all unions and the adjacent areas before loosening. Do not use aggressive cleaning agents such as brake cleanser, petrol, thinners or similar.
t  Place removed parts on a clean surface and cover.
t  After separating control unit from hydraulic unit, use transport protection for contact pins.
t  If repairs cannot be carried out immediately, carefully cover or seal open components. (Use sealing plugs from repair kit 1 H0 698 311 A).
t  Only use lint-free cloths.
t  Only unpack replacement parts immediately prior to fitting.
t  Only use genuine packed parts.
t  When the system is open, do not work with compressed air and do not move the vehicle.
t  During painting operations, the electronic control unit can be exposed to a maximum temperature of 95°C for only a short period, and to a maximum of 85°C for longer periods (approx. 2 hours). Ensure that no brake fluid enters connectors.
   

Vehicle diagnosis, testing and information system > < General information