volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Assembly mountings > < Removing engine

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Installing engine
Installing engine
Installation is carried out in reverse order of removal. When installing, note the following:
–  Check clutch release bearing for wear and renew if necessary.
–  Lightly grease clutch release bearing, release bearing guide sleeve and splines on input shaft with G 000 100.
–  Check whether dowel sleeves for centring engine/gearbox have been fitted in cylinder block, insert if necessary.
Specified torques for gearbox: → Rep. gr.34
Install starter → Electrical system; Rep. gr.27.
–  Rock engine to align engine mountings stress-free.
  Note
Specified torques for assembly mountings → Chapter.
Vehicles with air conditioner
–  Install air conditioner compressor → Heating, air conditioning; Rep. gr.87.
Continuation for all vehicles
–  Install poly V-belt → Chapter.
–  Install right and left drive shafts → Running gear, axles, steering; Rep. gr.40.
–  Install selector mechanism to gearbox → Rep. gr.34.
–  Replenish coolant → Chapter.
–  Install air filter housing → Chapter.
–  Connect vehicle diagnosis tester.
–  Erase learnt values and adapt engine control unit -J623- to throttle valve module → Vehicle diagnostic tester„Guided functions“.
–  Perform vehicle system test → Vehicle diagnostic tester„Guided fault finding“.
–  Finish the vehicle system test so that any fault entries stored during assembly can be cleared automatically.
Note safety precautions applicable to a road test.
–  Perform road test.
–  Then carry out vehicle system test again and rectify any faults which have occurred.
   

Assembly mountings > < Removing engine