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Gearbox mechanics,operation, construction,diff. > < Exploded view - LuK version clutch with one-piece flywheel

A1

Removing and installing clutch (LuK version with one-piece flywheel)
   
Removing and installing clutch (LuK version with one-piece flywheel)
Special tools and workshop equipment required
t  Counterhold tool -3067-
t  Centring mandrel -3190 A-
t  Torque wrench -V.A.G 1331-
t  Grease for clutch plate splines -G 000 100-

Removing
l  Gearbox removed
To prevent the clutch pressure plate from becoming distorted during removal (causes clutch grab when driving off), always adhere to the following procedure when unbolting the clutch pressure plate:
   
–  Apply counter-hold tool -3067- in order to loosen bolts.
  Note
Reverse position of counter-hold tool -3067- when removing.
–  Working clockwise, loosen all six bolts consecutively in steps of 90° (1/4 turn) until the clutch pressure plate is released.
–  Take off clutch pressure plate and clutch plate.
Installing
l  Tightening torque → Chapter „Exploded view - LuK version clutch with one-piece flywheel“
Installation is carried out in reverse sequence; note the following:
  Note
t  Observe notes → Chapter.
t  Clutch plate lining must make full contact with flywheel and friction surface of pressure plate before securing bolts are inserted.
t  Check that dowel sleeves for centralising engine/gearbox are in the cylinder block; install if necessary.
t  If the dowel sleeves are not fitted, this will lead to gear-change problems, clutch malfunction and in some cases gearbox noise (gears will make rattling noises).
  V30-0378
–  Use counterhold tool -3067-.
–  Position pressure plate on centring pins.
–  Use centring mandrel -3190 A- to centre clutch plate.
–  Screw in all 6 bolts evenly by hand until bolt heads make contact with clutch pressure plate.
–  Working clockwise, tighten all six bolts consecutively in steps of 90° (1/4 turn) until the housing makes contact with the flywheel.
–  Tighten all 6 bolts to final torque consecutively in clockwise direction.
  V30-0378

Gearbox mechanics,operation, construction,diff. > < Exploded view - LuK version clutch with one-piece flywheel