audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling differential > < Renewing oil seal for flange shaft (right-side)
Exploded view - differential
   
Exploded view - differential
  Note
t  Heat tapered roller bearing inner race to 100° C before installing.
t  Always renew both tapered roller bearings together.
t  Adjust differential if tapered roller bearings, differential cage, gearbox housing or clutch housing are renewed → Chapter.
1 - Countersunk bolt
q   25 Nm
q   Screws into threaded piece → Item
2 - Flange shaft (right-side)
q   Do not interchange; left and right flange shafts are different
q   For correct version, refer to → Electronic parts catalogue
3 - Spring for flange shaft
q   Installed behind flange shafts
4 - Thrust washer
q   Installation position: lip faces spring
5 - Tapered ring
q   Installation position: Taper towards differential cage
6 - Circlip
q   Holds tapered ring, thrust washer and spring in position when flange shaft is removed
7 - Sun wheel
q   Installing → Fig.
8 - Threaded piece
q   Installing → Fig.
9 - Differential pinion pin
q   To remove, shear off spring pin → Item → Fig.
q   Installing → Fig.
10 - Planet pinion
q   Installing → Fig.
11 - One-piece thrust washer
q   Lubricate with gear oil before installing
12 - Flange shaft (left-side)
q   With dust plate
q   Do not interchange; left and right flange shafts are different
q   For correct version, refer to → Electronic parts catalogue
13 - Oil seal for flange shaft (left-side)
q   Different diameters for left and right
q   For correct version, refer to → Electronic parts catalogue
q   Can be renewed with gearbox in vehicle → Chapter
14 - Shim S1
q   For differential
q   Not fitted on this gearbox version
15 - Tapered roller bearing outer race
q   Pulling out → Fig.
q   Pressing in → Fig.
16 - Tapered roller bearing inner race
q   Pulling off → Fig.
q   Pressing on → Fig.
17 - Differential cage
q   With final drive gear
18 - Spring pin
q   Secures differential pinion pin
q   Is sheared off on removal → Fig.
q   Installing → Fig.
19 - Tapered roller bearing inner race
q   Pulling off → Fig.
q   Pressing on → Fig.
20 - Tapered roller bearing outer race
q   Pressing out → Fig.
q   Pressing in → Fig.
21 - Shim S2
q   For differential
q   Determining thickness → Chapter
22 - Oil seal for flange shaft (right-side)
q   Different diameters for left and right
q   For correct version, refer to → Electronic parts catalogue
q   Can be renewed with gearbox in vehicle → Chapter
23 - Gearbox housing
q   Servicing → Chapter
24 - Clutch housing

   

Dismantling and assembling differential > < Renewing oil seal for flange shaft (right-side)