Audi Workshop Service and Repair Manuals

Servicing clutch housing

Special tools and workshop equipment required

t	Oil seal extractor lever -VW 681-

t	Tube -VW 418 A-

t	Tube -VW 426-

t	Extractor -VW 228 B-

t	Crankshaft seal installing tool -VW 204 B-

t	Centring mandrel -12 - 551-

t	Multi-purpose tool -VW 771- with -VW 771/37-

t	Drift -3106-

t	Press tool -VW 433-

t	Tube -VW 421-

t	Tube -VW 423-

t	Drift -VW 207 C-

t  Thrust piece -3413-

Extracting input shaft oil seal

Driving in input shaft oil seal l  Installation position: 2.5 mm beneath surface of housing –  Pack space between sealing lip and dust lip with sealing grease -G 052 128 A1-.

Extracting flange shaft oil seal

Driving in flange shaft oil seal (drive in onto stop) –  Pack space between sealing lip and dust lip with sealing grease -G 052 128 A1-.

Prising out selector shaft oil seal –  Pull out selector shaft. –  Wind thin insulating tape around the selector shaft to avoid damaging it. –  Slide home the selector shaft again. –  Use a small screwdriver to carefully make a hole in the centre of the oil seal -arrow-. –  Use a slightly larger screwdriver to prise out the oil seal. –  Remove the insulating tape and check the selector shaft for damage.

Pressing in selector shaft oil seal (press onto stop) –  Slide oil seal carefully over chamfer of selector shaft, turning oil seal at the same time

Removing and installing front ball sleeve l  Installation position: 10 mm beneath surface of housing

Removing and installing rear ball sleeve l  Installation position: ball sleeve must be flush with rear part of lug