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Connecting air conditioner service station > < Test requirements
Possible complaints
Possible complaints
  Note
t  For all problems marked *, refer to → Chapter„Checking pressures“.
t  If problems are only encountered at one evaporator on vehicles fitted with two evaporators, also check the pressures in the refrigerant circuit.
t  Observe test requirements → Chapter.
t  Total cooling system failure.*
t  Insufficient cooling output at all vehicle or engine speeds.*
t  No or insufficient cooling after driving a few miles. *
t  No or insufficient cooling at one or via both evaporators (on vehicles with two air conditioning units). *
t  Air conditioner compressor, air conditioning system magnetic clutch -N25- or air conditioner compressor regulating valve -N280- shut off by a pressure switch (e.g. -F73-, -F118-, -F129- -F129- or by the operating and display unit for Climatronic air conditioning system -E87- or the Climatronic control unit -J255-) on account of excessive or inadequate pressure. *
t  No or sharp decrease in fresh-air supply after driving several miles (evaporator iced up). *
In addition, the following problems may occur:
Air conditioner compressor noise
–  Re-tighten the bolts for the air conditioner compressor and the compressor holder using a torque wrench.
–  Check the routing of the refrigerant lines; they must not touch other components and must not be subject to strain (align if necessary).
Noise (refrigerant hammer) occurring immediately after switching on the air conditioner and/or when cornering or braking
–  Discharge, evacuate and re-charge the refrigerant circuit (too much refrigerant in circuit).
  Note
Too much refrigerant oil in the circuit may also result in this problem (no adjustment of refrigerant oil quantity, for example, on renewing compressor).
Water sprays out of the vents (in the dash panel or footwell) although the air conditioning system is otherwise functioning properly
–  Check proper routing of the condensation drain; it must not be crushed or kinked.
–  Check the condensation drain valve; it must not be gummed up with wax or underseal and must close properly.
–  Check the plenum chamber cover; it must not be damaged and must be properly installed (to stop water running into the evaporator).
–  Check the plenum chamber water drains; they must not be blocked (e.g. by leaves).
   

Connecting air conditioner service station > < Test requirements