Running gear
- Brake system
- Technical data
- ABS, ADR, TCS, EDL, ESP
- General information on anti-locking brake system
- ABS/ESP ITT Mark 20
- Removing and installing ABS/ESP ITT Mark 20 system components
- Removing and installing brake light switch (square housing)
- Removing and installing brake light switch (round housing)
- Removing and installing lateral acceleration sender -G200 and yaw rate sender -G202
- Removing and installing longitudinal acceleration sender -G251
- Removing and installing steering angle sender -G85
- Removing and installing brake pressure sender
- ABS/ESP ITT Mark 20 control unit and hydraulic unit
- ABS/ESP ITT Mark 20 system components at front wheels
- ABS/ESP ITT Mark 20 system components at rear wheels for front-wheel drive vehicles
- ABS/ESP ITT Mark 20 system components at rear wheels for four-wheel drive vehicles
- ABS/ESP ITT Mark 60
- Removing and installing ABS/ESP ITT Mark 60 system components
- Removing and installing brake light switch
- Removing and installing lateral acceleration sender -G200 and yaw rate sender -G202 up to approx. 08.01
- Removing and installing longitudinal acceleration sender -G251 up to approx. 08.01
- Removing and installing ESP sensor unit
- Removing and installing steering angle sender -G85
- Removing and installing brake pressure sender -1- -G201
- ABS/ESP ITT Mark 60 control unit and hydraulic unit
- ABS/ESP ITT Mark 60 system components at front wheels
- ABS/ESP ITT Mark 60 system components at rear wheels for front-wheel drive vehicles
- ABS/ESP ITT Mark 60 system components at rear wheels for four-wheel drive vehicles
- Brake, brake mechanics
- Servicing front brake
- Servicing rear brake
- Exploded view of rear brake for front-wheel drive vehicles
- Removing and installing brake pads - front-wheel drive vehicles
- Removing and installing brake caliper - front-wheel drive vehicles
- Exploded view of rear brake for four-wheel drive vehicles
- Removing and installing brake pads - four-wheel drive vehicles
- Removing and installing brake caliper - four-wheel drive vehicles
- Handbrake
- Brake pedal
- Brakes, hydraulics, regulator, servo
- High and low-pressure test
- Servicing front brake caliper
- Servicing rear brake caliper
- Bleeding brake system - ABS/ESP ITT Mark 20
- Bleeding brake system - ITT ABS/ESP Mark 60
- Vacuum booster pump
- Brake servo/brake master cylinder - LHD
- Brake servo/brake master cylinder - RHD
- Brake pipes and brake hoses
- Running gear, Self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Self diagnosis, V.A.G Inspection Service|CAN bus
- ABS, ABS/EDL and ABS/EDL/TCS ITT Mark 20 without ESP
- Electrical/electronic components and fitting locations
- Faults displayed by warning lamps in instrument cluster
- Performing self-diagnosis on the ABS, ABS/EDL and ABS/EDL/TCS, ITT Mark 20 without ESP
- Interrogating fault memory
- Fault tables
- Final control diagnosis
- Basic setting
- Erasing fault memory
- End output
- Renewing and coding control unit
- Measured value block
- Login procedure or coding II
- Electrical check of ABS, ABS/EDL and ABS/EDL/TCS ITT Mark 20 without ESP
- Connecting adapter V.A.G 1598/21 (test box) to ABS with EDL control unit J104
- Test table
- ABS/EDL/TCS/ESP ITT Mark 20
- Electrical/electronic components and fitting locations
- Faults displayed by warning lamps in instrument cluster
- Performing self-diagnosis of ABS/EDL/TCS/ESP ITT Mark 20 system
- Interrogating fault memory
- Fault tables
- Final control diagnosis
- Basic setting
- Bleeding brake system when brake fluid reservoir has been completely emptied
- Checking function of brake detection switch, ESP F83
- Switching off longitudinal acceleration sender G251 (only vehicles with four-wheel drive)
- Performing zero compensation of steering angle sender G85
- Performing zero compensation of lateral acceleration sender G200
- Performing zero compensation of brake pressure sender 1 G201 and brake pressure sender 2 G214
- Performing zero compensation of longitudinal acceleration sender G251 (only vehicles with four-wheel drive)
- Performing zero compensation of steering angle sender G85
- Erasing fault memory
- End output
- Renewing and coding control unit
- Measured value block
- Login procedure or coding II
- Electrical check of ABS/EDL/TCS/ESP ITT MARK 20
- Connecting test box V.A.G 1598 A with adapter cable (47-pin) V.A.G 1598/33 to ABS with EDL control unit J104
- Test table
- ABS/ESP, MK 60 Continental Teves Mark 60; Electronic Stabilisation Program, Continental Teves Mark 60
- Self diagnosis, V.A.G Inspection Service
- Running gear, front-wheel drive and four-wheel drive
- Technical data
- Front suspension, drive shafts
- Servicing front suspension
- Exploded view of components: Subframe, anti-roll bar, wishbone - Audi A3
- Exploded view of components: Subframe, anti-roll bar, wishbone - Audi S3
- Repairing thread in longitudinal member
- Front left vehicle level sender -G78 for headlight range control - Front-wheel drive vehicles
- Front left vehicle level sender -G78 for headlight range control - Four-wheel drive vehicles
- Removing and installing anti-roll bar
- Checking ball joint
- Removing and installing ball joint
- Removing and installing front wishbone
- Replacing wishbone bonded rubber bushes
- Replacing wishbone bonded rubber bushes - Audi A3
- Replacing wishbone bonded rubber bushes - Audi S3 with solid bush
- Replacing wishbone bonded rubber bushes - Audi S3 with recessed bush
- Removing and installing subframe - Audi A3
- Removing and installing subframe - Audi S3
- Replacing subframe bonded rubber bushes - Audi A3
- Replacing subframe bonded rubber bushes - Audi S3
- Exploded view of front cross-piece
- Removing and installing cross-piece
- Wheel bearing housing
- Exploded view of suspension strut components
- Servicing front drive shafts
- Unfastening and tightening twelve-point nut of drive shaft bolted joint
- Slackening off and tightening collared bolt of drive shaft bolted joint
- Removing and installing drive shafts
- Servicing front drive shaft with constant velocity joint
- Servicing drive shaft with triple roller joint AAR 2000
- Servicing drive shaft with triple roller joint AAR 2900
- Servicing drive shaft with triple roller joint AAR 3300i
- Servicing front suspension
- Rear suspension, drive shaft
- Servicing rear axle - Front-wheel drive vehicles
- Exploded view of rear axle components
- Vehicle level sender -G76 for headlight range control
- Removing and installing rear axle
- Replacing bonded rubber bush
- Removing and installing hydraulic bonded rubber bush
- Removing and installing shock absorber/spring
- Dismantling and assembling shock absorber
- Exploded view of rear wheel bearing components
- Removing and installing wheel bearing/wheel hub unit
- Servicing rear axle - Four-wheel drive vehicles
- Exploded view of rear axle components
- Rear left vehicle level sender -G76 for headlight range control
- Removing and installing anti-roll bar
- Exploded view of spring and shock absorber
- Removing and installing spring
- Removing and installing shock absorber
- Exploded view of trailing arm and transverse link
- Change from ball joints to bonded rubber bushes
- Replacing bonded rubber bush for trailing arm
- Removing and installing ball joints
- Removing and installing trailing arm
- Removing and installing transverse link
- Replacing wheel bearing
- Exploded view of subframe with final drive
- Removing and installing subframe with final drive
- Replacing subframe bonded rubber bushes
- Replacing final drive bonded rubber bushes
- Servicing rear drive shafts
- Servicing rear axle - Front-wheel drive vehicles
- Wheels, tyres. axle align
- Wheels and tyres
- Wheel alignment
- Test requirements:
- Wheel alignment specifications - Audi A3 with front-wheel drive
- Wheel alignment specifications - Audi A3 with four-wheel drive
- Wheel alignment specifications - Audi S3
- Measurement procedure
- Balancing out camber at front axle - Audi A3
- Adjusting camber at front axle - Audi S3
- Checking rear axle camber - Front-wheel drive vehicles
- Adjusting rear axle camber - Four-wheel drive vehicles
- Balancing out rear axle toe - Front-wheel drive vehicles
- Adjusting rear axle toe - Four-wheel drive
- Adjusting front axle toe
- Steering
- Steering column and steering wheel with airbag
- Exploded view of components
- Checking steering column for damage
- Safety precautions when working on airbag
- Removing and installing airbag unit
- Measures to be taken after servicing
- Removing and installing airbag steering wheel
- Removing and installing coil connector with slip ring and steering angle sender -G85
- Removing and installing steering column
- Removing and installing ignition lock housing
- Servicing power steering
- Vane pump
- Removing and installing vane pump
- Steering column and steering wheel with airbag
- Wheels and tyres
- Wheels, tyres. axle align
- General information on wheels and tyres (passenger cars)
- Documents and codes/designations
- Legal and technical requirements for retrofitting different wheel/tyre combinations
- Reduced rolling resistance tyres
- Additional wheel housing extensions (flaps)
- Rims with bonded wheel trim
- Rims with exchangeable trim elements (bonded)
- Rims with exchangeable trim elements (bolted)
- Split rim composite wheels
- Design of wheels (rims)
- Wheel bolts
- Tightening torques for wheel bolts
- Fitting wheels / tyres / tyre pressure monitor
- General information on wheels and tyres
- Exploded view of components for light alloy wheels
- Exploded view of components for PAX run-flat tyres
- Instructions for changing/fitting wheels
- Removing and fitting run-flat tyres
- Safety notes for run-flat tyres
- Conditions for fitting run-flat tyres
- Unseating run-flat tyres
- Removing run-flat tyres
- Fitting run-flat tyres
- Exploded view of tyre pressure monitor
- Changing a tyre
- Removing and installing metal valve body
- Wheel electronics (TPM) - Beru system
- Wheel electronics (TPM) - Siemens system
- Repairing slight damage on rims
- Tyre requirements and tyre maintenance
- Introduction
- Requirements to be met by tyres
- Factors influencing the service life of a tyre
- Tyre pressure (maintenance)
- Driving style
- Measuring tread depth
- Identification markings on the tyre sidewall
- Designations on sidewall of tyres with run-flat system (PAX)
- "80" series tyres
- Speed rating / maximum speed
- Speed symbols for tyres
- Winter tyres with speed symbol "V"
- Load rating code/load index (LI)
- Reinforced/Extra Load (XL) tyres
- Extra Load (XL) V winter tyres
- Snow chains
- The valve
- Tyre storage
- Storing the tyres
- Tyre ageing
- Renewing tyres
- Care and maintenance of alloy wheel rims
- Tyres with rim protectors
- Tyre wear/ mileage
- Tyre noise
- Rough running caused by wheels/tyres
- Wheel balancing
- General notes
- Conducting a road test before balancing wheels
- Balancing wheels on stationary wheel balancer
- Wheels with sensitive surfaces and bonded wheel trims
- Work sequence when balancing wheels and tyres
- Finish balancer
- Vibration control systemVAS 6230 A
- Radial and lateral run-out on wheels and tyres
- Checking radial and lateral run-out of wheels and tyres on V.A.G 1435
- Checking radial and lateral run-out of wheels and tyres with wheel balancing machine centring systemVAS 5271
- Checking radial and lateral run-out on rim
- Match mounting
- Vehicle pulls to one side
- Tyre damage
- General notes
- Checking tyres
- Construction of belted radial tyres
- Torn tread
- Radial depressions
- Impact damage
- Tyre damage|Cuts
- Damage caused by foreign bodies
- Loss of air from tyre
- Damage occurring when fitting tyres
- Bead damage caused by fitting machine
- Tyre pressure
- Tyre damage due to insufficient inflation pressure
- Slow loss of tyre pressure
- Temperature increase caused by insufficient inflation pressure
- Tears in tyre
- Vehicles with breakdown set
- Tyre pressure monitoring systems
- Temporary spare wheels
- Tyres with run-flat capability (PAX)
- Construction of tyres with run-flat capability (PAX)
- Codes and designations on tyres with run-flat capability (PAX)
- Support ring on PAX wheels
- Dimensions and designations for PAX rims
- Inflating tyres on PAX wheels
- Wheel alignment
- Repairing tyres with run-flat capability (PAX)
- PAX tyres - assessing condition
- Checking support ring
- Self supporting tyres (SST) with run-flat capability
- Wheels, tyres. axle align
- Body
- Body Self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Connecting fault reader V.A.G 1551
- Self-diagnosis of airbag system BTU (Basic Triggering Unit) with and without side airbag
- General notes
- Initiating self-diagnosis of airbag system
- Interrogating fault memory
- Fault table for BTU airbag system
- Interrogating airbag control unit version
- Final control diagnosis up to production date CW 27. 1999
- Final control diagnosis as from production date CW 27. 1999
- Encoding airbag control unit
- Reading measured value block
- Summary of measured value blocks
- Adaption: Disabling and activating passenger airbag unit
- Self-diagnosis of central locking system
- General notes
- Initiating self-diagnosis of the central locking system
- Interrogating fault memory
- Fault table for the central locking
- Interrogating control unit version
- Final control diagnosis
- Encoding control unit
- Standard coding table for vehicles > 1997:
- Standard coding table for vehicles 1998 > :
- Standard coding table for vehicles 18.00 ä:
- Reading measured value block
- Measured value block overview
- Matching or deleting vehicle key for radio remote control
- Ultrasonic interior monitor self-diagnosis
- General notes
- Initiating self-diagnosis of the interior monitor
- Interrogating fault memory
- Fault table for interior monitor:
- Interrogating control unit version
- Functional test of interior monitor
- Final control diagnosis
- Encoding control unit
- Reading measured value block
- Measured value block overview
- Adaption
- Erasing fault memory
- End of output
- Self diagnosis, V.A.G Inspection Service
- General Body Assembly, Interior (Repair groups 68, 69, 70, 72, 74)
- Interior equipment
- Storage compartments/covers
- Removing and installing glove compartment
- Removing and installing glove compartment lock
- Removing and installing intermediate lid of glove compartment
- Removing and installing glove compartment lid
- Removing driver's storage compartment
- Removing and installing lower section of centre console
- Removing and installing centre armrest
- Cut-out for centre armrest
- Removing and installing upper section of centre console
- Dash panel centre section 2001 > - exploded view
- Removing and installing centre section of dash panel
- Removing and installing storage compartment in dash panel centre section
- Removing and installing storage compartment trim
- Removing and installing ashtray in dash panel centre section
- Removing and installing switch panel trim
- Removing and installing cup holder
- Interior rear-view mirror
- Removing interior rear-view mirror
- Installing interior rear-view mirror
- Removing interior rear-view mirror (automatic anti-glare mirror)
- Installing interior rear-view mirror (automatic anti-glare mirror)
- Checking function of automatic anti-glare interior rear-view mirror
- Cementing retainer plate for interior rear-view mirror
- Storage compartments/covers
- Passenger protection
- Seat belts
- Safety regulations for handling pyrotechnic belt tensioners
- Disposal of pyrotechnic belt tensioners
- Seat belt attachment points (layout)
- 1 - Removing and installing three-point seat belt with belt height adjuster and belt tensioner
- 2 - Anchorage point for belt buckle
- Removing and installing Recaro seat belt buckle
- 3 - Anchorage point for outer floor panel
- 4 - Removing and installing rear three-point seat belt
- 4 - Removing and installing rear three-point seat belt MY 1998 > (with belt tensioner)
- 5 - Anchorage points for centre floor panel
- Seat belts, 5-door vehicles
- Seat belt attachment points (layout)
- 1 - Removing and installing three-point seat belt with belt height adjuster and belt tensioner
- 2 - Anchorage point for belt buckle
- 3 - Anchorage point for outer floor panel
- 4 - Removing and installing rear three-point seat belt
- 5 - Anchorage points for centre floor panel
- 6 - Removing and installing rear centre three-point seat belt
- Checking seat belts
- Airbag safety precautions
- Repairing airbag
- Repairing driver's airbag
- Removing and installing driver's airbag > MY 1998
- Removing and installing driver's airbag unit MY1998 ä
- Removing and installing steering wheel
- Removing and installing driver's airbag with sports steering wheel MY 1998 ä
- Removing and installing sports steering wheel
- Removing and installing self-cancelling ring with slip ring > MY 1998
- Removing and installing self-cancelling ring with slip ring from sports steering wheel > MY 1998
- Removing and installing self-cancelling ring with slip ring
- Passenger's airbag
- Side airbag
- Repairing head airbag
- Seat belts
- Trim, noise insulation
- Door trims (3-door vehicles)
- Front door trims (5-door vehicles)
- Assembly overview
- Removing and installing front door trim
- Removing and installing outer adapter
- Removing and installing adapter
- Removing and installing upper section of grip moulding
- Removing and installing lower section of grip moulding
- Unplugging connectors for window lifter switch and mirror adjuster switch on driver's side
- Unplugging connectors for window lifter switch on passenger's side
- Routing of wiring in door trim - Overview
- Adjusting release button
- Removing and installing treble loudspeaker
- Removing bass speaker
- Removing and installing door warning light and footwell light
- Removing central locking switch
- Removing window lifter switch unit on driver's side
- Removing and installing passenger's window lifter switch
- Removing mirror adjuster switch
- Removing interior door handle
- Removing and installing front door trim insulation
- Replacing speaker trim (standard, Bose)
- Rear door trims (5-door vehicles)
- Fitting locations - Exploded view
- Removing and installing rear door trim
- Removing and installing outer adapter
- Removing and installing adapter
- Removing and installing upper section of grip moulding
- Removing and installing lower section of grip moulding
- Unplugging connectors for window lifter switch
- Removing and installing window lifter switch
- Adjusting release button
- Replacing speaker trim (standard, Bose)
- Removing speaker
- Removing and installing door warning light and footwell light
- Removing interior door handle
- Removing and installing rear door trim insulation
- Dash panel
- Roof trim without head airbag
- Roof trim with head airbag
- Trim, noise insulation|Trims
- Removing and installing handbrake lever trim
- Removing and installing foot rest
- Removing Bowden cable
- Removing and installing lower A-pillar trim
- Removing and installing upper A-pillar trim
- Removing and installing B-pillar trim
- Removing and installing rear side trim
- Removing and installing rear cross-panel trim
- Removing and installing roof panel trim
- Luggage compartment side trim
- Removing and installing tailgate trim
- Removing D-pillar trim
- Removing sill panels
- Removing and installing floor covering
- Trims for 5-door vehicles
- Trims with head airbag
- Trims for 5-door vehicles with head airbag
- Seat frames
- Front seats (3-door vehicles)
- Front seats (3-door vehicles)|Tools
- Removing and installing front seat cover
- Removing and installing rear cover on front seat rail (inboard side)
- Removing and installing rear cover on front seat rail (outboard side)
- Removing and installing seat up to 01.1999
- Removing and installing seatas of 01.1999
- Connecting airbag adapter VAS 5094
- Removing and installing front seat backrest
- Removing seat height adjustment lever
- Installing retaining clip
- Removing backrest adjuster wheel
- Removing release handle with cover plate
- Dismantling drawer
- Removing drawer frame
- Removing and installing seat height adjuster unit
- Servicing longitudinal seat adjustment mechanism
- Removing rear slides
- Front seats (5-door vehicles)
- Front seats (5-door vehicles)|Tools
- Removing and installing front seat cover
- Removing and installing rear cover on front seat rail (inboard side)
- Removing and installing rear cover on front seat rail (outboard side)
- Removing and installing seat
- Connecting airbag adapter VAS 5094
- Removing and installing front seat backrest
- Removing inner fitting panels
- Removing and installing seat height adjuster unit
- Removing Bowden cable cover
- Removing and installing longitudinal seat adjustment Bowden cable
- Removing rear slides
- Front sports seat
- Front sports seat|Tools
- Removing and installing front seat cover
- Removing and installing rear cover on front seat rail (tunnel side)
- Removing and installing rear cover on front seat rail (outboard side)
- Removing and installing sports seat
- Connecting airbag adapter VAS 5094
- Removing and installing front seat backrest
- Converting backrest from sports to standard seat
- Converting seat pan from sports to standard seat
- Removing and installing seat height adjuster handle
- Installing retaining clip
- Removing backrest adjuster wheel
- Removing release handle with cover plate
- Dismantling drawer
- Removing drawer frame
- Removing inner fitting panels
- Removing and installing seat height adjuster unit
- Removing Bowden cable cover
- Removing and installing longitudinal seat adjustment Bowden cable
- Removing rear slides
- Removing and installing 2-way lumbar support
- Removing and installing lumbar support motor with gear unit
- Removing and installing backrest motor with gear unit
- Seat wiring assignment
- Backrest wiring assignment
- Recaro seat
- Recaro seat|Tools
- Removing and installing front seat cover
- Removing and installing rear cover on front seat rail (inboard side)
- Removing and installing rear cover on front seat rail (outboard side)
- Removing and installing Recaro seat
- Connecting airbag adapter VAS 5094
- Removing and installing backrest
- Removing and installing backrest shell
- Removing and installing seat cushion
- Removing and installing seat extension
- Removing and installing seat side panels
- Removing and installing seat side panel brackets
- Removing and installing switch unit
- Removing and installing fitting panels
- Removing and installing spring trim
- Removing and installing 2-way lumbar support
- Removing and installing lumbar support motor with gear unit
- Removing and installing backrest motor with gear unit
- Removing and installing seat height adjustment motor
- Removing and installing head restraint
- Removing and installing head restraint guide
- Removing and installing and disassembling underbody
- Removing and installing seat rails
- Removing and installing memory module
- Removing and installing EASY ENTRY Bowden cable
- Adjusting EASY ENTRY Bowden cable
- Removing transfer rod
- Adjusting transfer rod
- Recaro seat cable routing - seat pan
- Recaro backrest cable routing
- Rear seat
- Front seats (3-door vehicles)
- Seat padding, covers
- Front seat covers and upholstery
- Removing and installing seat cover and upholstery
- Removing and installing seat cover and upholstery
- Removing and installing backrest cover
- Removing and installing seat cover and upholstery
- Covers and upholstery for sports seat
- Covers and upholstery Recaro Seat
- Removing and installing seat cover and upholstery
- Removing and installing cover and upholstery for seat extension
- Removing and installing seat cover and upholstery
- Removing and installing head restraint cover and upholstery
- Removing and installing seat heating element
- Removing and installing seat extension heating element
- Removing and installing backrest heating element
- Rear seat covers and upholstery
- Removing and installing seat cover and upholstery
- Removing and installing cover and upholstery for seat bench (non-split)
- Removing and installing seat cover and upholstery
- Removing and installing cover and upholstery for backrest (non-split)
- Removing and installing cover and upholstery for backrest (with third three-point belt)
- Front seat covers and upholstery
- Interior equipment
- General Body Assembly Exterior (Repair groups 50, 55, 57, 58, 60, 63, 64, 66)
- Body front
- Body, front
- Removing and installing lock carrier with ancillary components
- Removing and installing wing (except S3)
- Removing and installing tubular member (except S3)
- Removing and installing wing (S3)
- Removing and installing additional reinforcement (except S3)
- Removing and installing noise insulation, ribbed belt protection and engine shield trim (S3)
- Removing and installing noise insulation, ribbed belt protection and engine shield trim (S3 - Brazil)
- Removing and installing front and rear heat shields for tunnel (S3)
- Heat shields
- Body, front
- Bonnet, flaps, cab, central locking
- Bonnet, flaps, cab, central locking|Bonnet
- Tailgate
- Removing and installing tailgate
- Adjusting tailgate
- Removing and installing tailgate hinge
- Removing and installing tailgate seal
- Removing gas-filled strut
- Tailgate joint dimensions
- Removing and installing tailgate lock
- Removing and installing locking system
- Removing and installing grip panel
- Removing, installing and adjusting striker
- Front door, central locking
- Front door
- Removing and installing front door and door subframe
- Removing and installing window lifter and window
- Removing and installing impact bar
- Removing and installing front door lock with operating elements up to VIN 8L XA 000 000
- Removing and installing front door handle
- Removing and installing front door lock with operating elements from VIN 8L XA 000 001
- Removing and installing cover for door lock
- Removing and installing operating rods for front door lock
- Front door handle - exploded view
- Removing door handle
- Front door handle pre-assembly
- Adjusting door
- Removing and installing window lifter motor
- Central locking, 3-door vehicles
- Central locking, 5-door vehicles
- Front door
- Rear door,sliding door,wing doors,central locking
- Rear door
- Removing and installing rear door and door subframe
- Removing and installing window lifter motor
- Removing and installing door components
- Removing and installing window lifter and door window from/to door subframe
- Adjusting rear window
- Removing and installing rear window seal
- Removing and installing inner door seal
- Removing and installing rear door handle
- Removing and installing operating rods for rear door lock
- Rear door handle pre-assembly
- Adjusting door - adjustment sequence
- Adjusting door subframe
- Rear door
- Sliding roof
- Servicing sun roof up to approx. 10.97 (Rockwell)
- Assembly overview
- Removing and installing sun roof
- Adjusting sun roof panel
- Replacing seal for sun roof panel
- Adjusting seal for sun roof panel
- Removing and installing sliding headlining
- Removing and installing sun roof motor
- Adjusting zero position (motor)
- Checking and adjusting zero setting (guide plate)
- Removing and installing guide plate
- Servicing sun roof from approx. 10.97 (Webasto)
- Assembly overview
- Removing and installing wind deflector.
- Removing and installing sun roof cover (assembly overview)
- Removing and installing trim
- Removing and installing sun roof
- Adjusting sun roof panel
- Replacing panel seal
- Adjusting zero position (motor)
- Checking and adjusting zero setting (guide plate)
- Water drain hoses
- Servicing sun roof up to approx. 10.97 (Rockwell)
- Bumper
- Glazing/window mechanism
- Exterior equipment
- Roof strips
- Exterior equipment|Trims
- Protective strips
- Replacing side protective strips
- Door and side panel moulding (except S3)
- Removing and installing door moulding (S3)
- Removing and installing side panel cover (S3)
- Removing and installing sill panel (except S3)
- Removing and installing sill cladding (S3)
- Removing and installing bracket (S3)
- Removing and installing end cap (S3)
- Removing and installing sill panel (S3)
- Wheel housing liners
- Rear-view mirror
- Spoiler for tailgate (S3)
- Removing and installing rear heat shield for floor (S3)
- Body front
- Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side
- Passenger protection
- Overview of retrofitting options
- Notes and overview of components
- General information
- Overview of components
- Notes on overview of components
- Audi A3 1997 ? from week 27/1999 onwards
- Audi A3 2004 ? (including Audi A3 Sportback)
- Audi A4 1995 ? from chassis no. 8DXA 200 001 onwards
- Audi A4 2001 ? up to week 35/2004 (including Audi S4)
- Audi A4 2001 ? from week 36/2004 onwards (including Audi S4)
- Audi A6 1998 ? from week 36/1998 onwards (including Audi Allroad, except vehicles with V8 engine)
- Audi A6 2005 ?
- Audi A8 1994 ?, gradual introduction from approx. week 41/1998 onwards (with front and side or front and curtain airbag)
- Audi A8 2003 ?
- Deactivating/activating airbag on front passenger side (Audi A2 2001 ?)
- Retrofitting key-operated switch (Audi A3 1997 ? from week 27/1999 onwards)
- Retrofitting key-operated switch (Audi A3 2004 ? including Audi A3 Sportback and Audi A3 Cabriolet 2008 ?)
- Removing and installing glove box
- Converting glove box
- Routing and securing glove box wiring harness
- Installing key-operated switch
- Installing warning lamp for airbag deactivated on front passenger side
- Removing front interior light W1 without warning lamp for airbag deactivated on front passenger side
- Installing front interior light W1 with warning lamp for airbag deactivated on front passenger side (up to approx. week 22/200
- Installing warning lamp for airbag deactivated on front passenger side K145 (from approx. week 23/2004 onwards)
- Retrofitting key-operated switch (Audi A4 1995 ? from chassis no. 8DXA 200 001 onwards)
- Retrofitting key-operated switch (Audi A4 2001 ? up to week 35/2004 including Audi S4 and Audi S4 Cabriolet)
- Removing glove box
- Converting glove box
- Installing key-operated switch
- Retrofitting wiring harness
- Installing glove box
- Installing warning lamp for airbag deactivated on front passenger side
- Removing front interior light W1 without warning lamp for airbag deactivated on front passenger side (up to approx. week 44/20
- Installing front interior light W1 with warning lamp for airbag deactivated on front passenger side (up to approx. week 44/200
- Installing warning lamp for airbag deactivated on front passenger side K145 (from approx. week 45/2003 onwards)
- Retrofitting key-operated switch (Audi A4 2001 ? from week 36/2004 onwards including Audi S4 and Audi S4 Cabriolet)
- Retrofitting wiring harnesses 8E1 970 XXX (Audi A4 2001 ?)
- Notes on and preparation for retrofitting wiring harnesses (8E1 970 XXX)
- Routing wiring harnesses (8E1 970 XXX)
- Connecting wiring harnesses 8E1 970 XXX to multi-pin connector for airbag control unit J234
- Assembly work, coding airbag control unit J234 and interrogating fault memories of control units
- Retrofitting key-operated switch (Audi A4 Cabriolet 2003 ?)
- Retrofitting key-operated switch (Audi A6 1998 ? from week 36/1998 onwards including Audi Allroad, except vehicles with V8 engin
- Retrofitting key-operated switch (Audi A6 2005 ?)
- Retrofitting key-operated switch (Audi A8 1994 ?, gradual introduction from approx. week 41/1998 onwards, with front and side or
- Retrofitting key-operated switch (Audi A8 2003 ?)
- Retrofitting key-operated switch (Audi TT 1999 ?, Coupé/Roadster)
- Coding airbag control unit J234
- Adapting airbag control unit J234 (Audi A6 2005 ?)
- Passenger protection
- Body Self-diagnosis
- Power unit
- Fuel supply system - diesel engines
- Fuel supply, gas operation
- Notes for working on fuel supply system
- Fuel supply system - front-wheel drive
- Overview of components: fuel tank with attachments
- Draining fuel tank
- Removing and installing fuel tank with attachments
- Overview of components: fuel take-off unit and fuel gauge sender
- Removing and installing fuel take-off unit
- Testing fuel gauge sender -G
- Removing and installing fuel gauge sender -G
- Fuel supply system - four-wheel drive
- Overview of components: fuel tank with attachments
- Draining fuel tank
- Removing and installing fuel tank with attachments
- Overview of components: fuel delivery unit and fuel gauge senders
- Removing and installing fuel delivery unit
- Testing fuel gauge sender
- Removing and installing fuel gauge sender I (-G)
- Removing and installing fuel gauge sender II -G169
- Suction jet pump: operation
- Removing and installing suction jet pump
- Servicing tandem pump
- Fuel cooler
- Servicing fuel filter
- Bleeding fuel system
- Checking fuel system for leaks
- Servicing accelerator linkage - vehicles with accelerator pedal position sender
- Servicing accelerator linkage - Vehicles with accelerator pedal module
- Fuel supply, gas operation
- Motronic injection and ignition system (4-cyl.)
- Self diagnosis, V.A.G Inspection Service
- General to self-diagnosis
- Features of self-diagnosis
- Technical data of self-diagnosis
- Significance of EPC warning lamp (fault lamp for electronic accelerator) in dash panel insert
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Connecting vehicle diagnosis, testing and information system VAS 5051 and selecting engine control unit
- Self Diagnosis
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating and erasing fault memory
- Fault table
- Fault table for fault codes from 00515 to 16502
- Fault table for fault codes from 16505 to 18020
- Final control diagnosis
- Basic setting
- Coding control unit
- Read measured value block
- Reading measured value block: display groups 00 to 08
- Read measured value block: Display Groups 08 to 99
- Self-diagnosis of Motronic
- Interrogating and erasing fault memory
- Fault memory
- Fault table: SAE P0 codes
- Fault table: SAE P1 codes
- Final control diagnosis
- Measured value blocks
- Evaluating measured value blocks, display groups 0...9 -Basic functions-
- Readiness code
- Evaluating measured value blocks, display groups 10...29 -Ignition-
- Basic setting
- Evaluating measured value blocks, display grps 30...49, 99 -Lambda regulation-
- Encoding engine control unit
- Reading measured value block
- Evaluating measured value blocks, display groups 50...69 -Speed regulation-
- Evaluating measured value blocks, display groups 70...75 -Exhaust gas recirculation-
- General to self-diagnosis
- Mixture preparation system, electronic inj.,Gas
- Servicing Motronic injection system
- Safety precautions
- Rules for cleanliness
- Technical data
- Fitting locations overview
- Wiring and component check with test box V.A.G 1598/22
- Renewing engine control unit
- Testing idling speed
- Checking fuel pressure regulator and holding pressure
- Testing injection quantity, leak-tightness and spray pattern of injectors
- Checking injectors
- Testing fuel pump relay and activation
- Checking air mass meter
- Servicing injection system
- Checking components
- Checking Lambda probe heating before catalyst
- Checking throttle valve control part
- Checking intake manifold pressure sender
- Checking intake air temperature sender
- Checking coolant temperature sender
- Checking engine speed sender
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Testing lambda control
- Testing fuel tank purging system
- Testing throttle valve control part
- Testing auxiliary signals
- Checking Lambda control
- Checking lambda probe and lambda control upstream of catalytic converter
- Checking ageing of lambda probe upstream of catalytic converter
- Checking lambda probe heater -Z19 for lambda probe upstream of catalytic converter
- Checking lambda probe and lambda control downstream of catalytic converter
- Checking lambda probe heater -Z29 for lambda probe downstream of catalytic converter
- Removing and installing Lambda probe
- Checking functions
- Engine control unit
- Wiring and component check with test box V.A.G 1598/22
- Checking control unit voltage supply
- Procedure after voltage supply open circuit
- Replacing engine control unit
- Coding engine control unit
- Coding variations of engine control unit
- Adapting engine control unit to throttle valve control part and exhaust gas recirculation valve
- Checking intake manifold changeover
- Checking fuel tank breather system
- Checking exhaust gas recirculation system
- Checking secondary air inlet valve -N112
- Checking electronic engine output control (electronic throttle)
- Checking accelerator pedal position sender -G79 and -G185
- Checking additional signals
- Checking engine-speed signal
- Checking fuel consumption signal
- Checking vehicle speed signal
- Checking crash signal
- Checking air conditioner compressor shutoff
- Checking data exchange between engine, ABS, EDL and gearbox control units
- Checking wire for fuel tank level signal
- Checking power-assisted steering pressure switch -F88
- Servicing Motronic injection system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- 4-cylinder Engine (2-valve), Mechanical Components
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Removing and installing ribbed belt
- Removing and installing crankshaft pulley
- Removing and installing ribbed belt
- Removing and installing bracket for auxiliary assemblies
- Removing and installing toothed belt
- Removing and installing complete toothed belt
- Removing toothed belt from camshaft sprocket
- Positioning crankshaft to TDC for cylinder 1 with engine installed
- Positioning crankshaft to TDC for cylinder 1 with engine removed
- Checking semi-automatic toothed belt tensioning roller
- Removing and installing sealing flanges and flywheel/drive plate
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Dismantling and assembling engine
- Engine cylinder head, valve gear
- Removing and installing cylinder head
- Removing and installing upper section of intake manifold - vehicles with engine codes AEH, AKL
- Removing and installing upper section of intake manifold - vehicles with engine code APF
- Removing and installing lower section of intake manifold
- Removing and installing cylinder head cover
- Removing cylinder head - vehicles with engine codes AEH, AKL
- Removing cylinder head - vehicles with engine code APF
- Installing cylinder head
- Checking compression
- Servicing valve gear
- Removing and installing cylinder head
- Engine lubrication
- Engine cooling
- Removing and installing cooling system components - vehicles with engine codes AEH, AKL
- Removing and installing cooling system components - vehicles with engine code APF
- Parts of cooling system
- Removing and installing coolant pump
- Electronically controlled cooling system
- Performing diagnosis of the map-controlled engine cooling system
- Performing electrical check of map-controlled engine cooling system
- Disassembling and assembling coolant distributor housing
- Checking thermostat for map-controlled engine cooling system
- Checking coolant temperature sender -G83 (radiator outlet)
- Removing and installing thermostat for map-controlled engine cooling system
- Removing and installing coolant pipe
- Cooling system - all engine codes
- Exhaust system
- Removing and installing parts of exhaust system
- Separating centre and rear silencers
- Removing and installing exhaust manifold - vehicles with engine codes AEH, AKL
- Removing and installing exhaust manifold - vehicles with engine code APF
- Removing and installing front exhaust pipe with catalytic converter
- Stress free alignment of exhaust system
- Checking exhaust system for leaks
- Exhaust gas recirculation system - vehicles with engine code APF
- Removing and installing exhaust gas recirculation components
- Checking adaption of zero position for exhaust gas recirculation valve -N18
- Performing electrical check of exhaust gas recirculation valve -N18 and exhaust gas recirculation potentiometer -G212
- Removing and installing exhaust gas recirculation valve -N18 with exhaust gas recirculation potentiometer -G 212
- Secondary air system - vehicles with engine code APF
- Performing diagnosis of secondary air system
- Checking secondary air inlet valve -N112
- Checking secondary air pump relay -J299 and actuation
- Checking combination valve for secondary air inlet for function and leaks
- Removing and installing combination valve for secondary air inlet
- Removing and installing secondary air pump
- Removing and installing parts of exhaust system
- Motronic injection and ignition system (4-cyl. turbo)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing Motronic injection system
- Safety precautions
- Rules for cleanliness
- Technical data
- Fitting locations overview
- Dismantling and assembling air cleaner
- Wiring and component check with test box V.A.G 1598/31
- Procedure following interruption of voltage supply
- Replacing engine control unit
- Exhaust warning lamp -K83 in dash panel insert
- Checking exhaust warning lamp -K83
- Checking idling speed
- Checking system pressure, fuel pressure regulator and holding pressure
- Checking injectors
- Dismantling and assembling fuel rail with injectors
- Removing and installing injectors
- Checking injection quantity, leak tightness and spray pattern of injectors
- Checking pump relay -J17 and actuation
- Checking air mass meter -G70
- Checking intake air system for leaks (unmetered air)
- Testing lambda control
- Testing secondary air system
- Checking Lambda control
- Checking lambda probe and lambda control upstream of catalytic converter
- Checking lambda probe ageing upstream of catalytic converter
- Checking lambda probe heater -Z19 for lambda probe upstream of catalytic converter
- Checking lambda probe and lambda control downstream of catalytic converter
- Checking lambda probe heater -Z29 for lambda probe downstream of catalytic converter
- Removing and installing Lambda probe
- Testing secondary air system-not on vehicles with engine code letters AJQ, AQA
- Testing fuel tank breather
- Testing electronic engine power control (electronic throttle)
- Operation of electronic throttle system
- Notes on EPC warning lamp (fault warning lamp for electronic throttle) in dash panel insert
- Testing electronic throttle warning lamp -K132
- Testing throttle valve control part -J338
- Performing adaption of throttle valve control part
- Testing angle senders for throttle valve drive
- Testing accelerator position senders
- Vacuum system layout
- Checking fuel tank breather
- Testing auxiliary signals
- Checking engine speed signal
- Testing fuel consumption signal for on-board computer
- Testing road speed signal
- Testing air conditioner compressor shut-off
- Testing brake light switch and brake pedal switch
- Testing clutch pedal switch -F36
- Testing power steering pressure switch -F88
- Testing data exchange between Motronic system and ABS (CAN bus)
- Checking electronic engine power control (electronic throttle)
- Function of the electronic throttle system
- Fault lamp for electronic throttle in dash panel insert
- Checking electronic throttle control fault lamp -K132
- Checking throttle valve control part -J338
- Performing adaption of throttle valve control part
- Checking throttle valve for dirt
- Cleaning throttle valve control part
- Checking angle sender for throttle valve actuator
- Checking accelerator position sender
- Checking brake light switch and brake pedal switch
- Checking clutch pedal switch -F36
- Checking auxiliary signals
- Checking engine speed signal
- Checking vehicle speed signal
- Checking air conditioner compressor shut-off
- Checking power steering pressure switch -F88
- Checking wiring for crash signal
- Checking consumption signal for vehicle computer
- Checking fuel level signal wiring
- Checking the data exchange between engine control unit and other CAN-capable control units
- Vacuum diagram
- Servicing Motronic injection system
- Ignition system, glow plug system
- Checking ignition system
- General notes on ignition system
- Safety precautions
- Technical data
- Checking ignition coils with output stages
- Checking power supply relay for Motronic system -J271
- Checking intake air temperature sender -G42
- Checking engine speed sender -G28
- Checking coolant temperature sender -G62
- Checking control unit power supply
- Checking knock control stop
- Checking knock sensors
- Checking Hall sender -G40
- Checking misfire detection
- Testing ignition system
- General notes on ignition system
- Safety precautions
- Technical data
- Testing ignition coils with output stages
- Testing intake air temperature sender -G42
- Testing engine speed sender -G28
- Testing coolant temperature sender -G62
- Testing voltage supply for control unit
- Testing knock sensor control limit
- Testing knock sensors
- Testing Hall sender -G163
- Checking ignition system
- 4-Cylinder engine (5-valve), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Removing and installing ribbed belt
- Removing and installing vibration damper
- Removing and installing ribbed belt
- Removing and installing bracket for auxiliary drives
- Removing and installing toothed belt
- Removing, replacing and installing toothed belt
- Removing toothed belt from camshaft sprocket
- Turning crankshaft to TDC of No. 1 cylinder with engine installed
- Turning crankshaft to TDC of No. 1 cylinder with engine removed
- Removing and installing sealing flanges and flywheel/drive plate
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Dismantling and assembling engine
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Exhaust system
- Simos injection and ignition system (4-cylinder)
- Self diagnosis, V.A.G Inspection Service
- Self-odiagnosis
- Function
- Technical data of self-diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating and erasing fault memory
- Fault table
- Final control diagnosis
- Performing basic setting of engine
- Coding Simos control unit
- Reading measured value block
- Display Group overview with test table
- Reading measured value block: Display Groups 00 (block of ten) to 10
- Reading measured value block: Display Groups 11 to 99
- Self-odiagnosis
- Mixture preparation system, electronic inj.,Gas
- Servicing Simos injection system
- Safety precautions
- Rules for cleanliness
- Technical data
- Fitting locations overview
- Wiring and component check with test box V.A.G 1598/22
- Replacing engine control unit
- Testing idling speed
- Testing fuel pressure regulator and holding pressure
- Testing injectors
- Testing injection quantity, leak tightness and spray pattern of injectors
- Testing fuel pump relay and activation
- Testing air mass meter (vehicles up to model year 1998)
- Testing air mass meter (vehicles as of model year 1998)
- Testing intake air system for leaks (unmetered air)
- Checking intake manifold changeover function
- Checking Lambda control
- Checking lambda probe and lambda control upstream of catalytic converter
- Special tools and workshop equipment required
- Function test
- Checking lambda probe status
- Significance of 3-digit readout of display group 030
- Checking lambda probe learned values and lambda control
- Evaluating display group 032
- Evaluating display group 032
- Evaluating display group 033
- Checking lambda probe and lambda control upstream of catalytic converter|(Cont.)
- Checking basic voltage
- Checking Lambda probe wiring
- Checking lambda probe ageing upstream of catalytic converter
- Checking lambda probe heating Z19 for lambda probe upstream of catalytic converter
- Checking lambda probe and lambda control downstream of catalytic converter
- Check lambda probe heating Z29 for lambda probe downstream of catalytic converter
- Removing and installing Lambda probe
- Checking lambda probe and lambda control upstream of catalytic converter
- Checking secondary air pump relay J299 and actuation
- Checking fuel tank breather
- Checking electronic engine power control (electronic throttle)
- Function of the electronic throttle system
- Significance of the EPC warning lamp (fault warning lamp for electronic throttle) in dash panel insert
- Checking electronic throttle warning lamp K132
- Checking throttle valve control unit J338
- Adaption of throttle valve control unit
- Checking angle sender for throttle valve actuator
- Checking accelerator position sender
- Adapting kick down function
- Checking auxiliary signals
- Checking engine speed signal
- Checking consumption signal for on-board computer
- Checking vehicle speed signal
- Checking air conditioner compressor shut-off
- Checking fuel level signal wiring
- Checking brake light switch and brake pedal switch
- Checking clutch pedal switch F36 (up to model year 2001)
- Checking clutch pedal switch F36 (from model year 2002)
- Checking power steering pressure switch F88
- Checking wiring for crash signal
- Checking data exchange between engine, gearbox, ABS/EDL and dash panel insert (CAN bus)
- Testing lambda control
- Testing fuel tank breather system
- Testing throttle valve control unit
- Testing intake manifold changeover function
- Testing auxiliary signals
- Testing air conditioner compressor shut-off
- Testing engine speed adaptation when air conditioner cuts in
- Checking selector lever position on automatic gearbox
- Testing starter signal
- Testing engine speed signal
- Testing throttle valve position
- Testing road speed signal
- Testing gearshift signal when changing gear
- Testing signal from clutch pedal switch
- Testing signal from power steering pressure switch
- Testing data exchange between engine/ABS/gearbox control unit
- Servicing Simos injection system
- Ignition system, glow plug system
- Testing ignition system
- Safety precautions
- Technical data for ignition system
- Identification of ignition connections on ignition coil
- Testing twin-spark ignition system with two ignition coils
- Testing intake air temperature sender (vehicles up to model year 1998)
- Testing intake air temperature sender (vehicles as of model year 1998)
- Testing engine speed sender
- Testing coolant temperature sender
- Testing control unit voltage supply
- Testing knock sensor
- Testing Hall sender
- Checking ignition system
- General notes on ignition system
- Safety precautions
- Technical data for ignition system
- Ignition system component overview
- Identification of ignition connections on ignition coil
- Checking ignition coils
- Checking intake air temperature sender G42
- Checking engine speed sender G28
- Checking coolant temperature sender G62
- Checking power supply to control unit
- Checking knock control stop
- Checking knock sensor
- Checking Hall sender
- Checking misfiring recognition function
- Testing ignition system
- Self diagnosis, V.A.G Inspection Service
- 4-Cylinder engine (2-valve), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Poly V-belt drive - exploded view of components
- Removing and installing poly V-belt
- Removing and installing crankshaft pulley
- Removing and installing bracket for ancillaries
- Toothed belt drive - exploded view of components
- Removing and installing toothed belt
- Removing toothed belt from camshaft sprocket
- Checking semi-automatic tensioning roller for toothed belt
- Removing and installing sealing flanges and pressure plate/drive plate
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Dismantling and assembling engine
- Engine cylinder head, valve gear
- Removing and installing cylinder head
- Removing and installing intake manifold
- Servicing valve gear
- Valve gear - exploded view of components
- Checking axial clearance of camshaft
- Renewing camshaft oil seal
- Removing and installing camshaft
- Renewing valve stem oil seals
- Checking supporting elements with hydraulic clearance compensation
- Valve dimensions
- Checking valve guides
- Machining valve seats
- Checking valves
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Diagram of coolant hose connections
- Draining and filling cooling system
- Removing and installing coolant pump
- Map-controlled engine cooling system
- Performing diagnosis of map-controlled engine cooling system
- Electrical test of map-controlled engine cooling system
- Coolant distributor housing - exploded view of components
- Checking thermostat for map-controlled engine cooling system
- Checking coolant temperature sender - radiator outlet G83
- Removing and installing map-controlled engine cooling thermostat
- Removing and installing coolant pipe
- Radiator and radiator fan - exploded view of components
- Removing and installing radiator
- Checking cooling system for leaks
- Removing and installing parts of cooling system
- Exhaust system
- Removing and installing parts of exhaust system
- Exhaust gas recirculation system
- Exhaust gas recirculation system - exploded view of components
- Checking adaption of zero position for exhaust gas recirculation valve N18
- Electrical test of exhaust gas recirculation valve N18 and exhaust gas recirculation potentiometer G212
- Removing and installing exhaust gas recirculation valve N18 with exhaust gas recirculation potentiometer G212
- Secondary air system
- Principle and function
- Carrying out diagnosis of secondary air system
- Checking secondary air pump relay J299 and activation
- Checking combination valve for secondary air system for proper operation and leakage
- Removing and installing combination valve for secondary air system
- Removing and installing secondary air pump
- Motronic Injection and Ignition System (4-cyl.) 08.97ä
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing Motronic injection system
- Safety precautions
- Rules for cleanliness
- Technical data
- Fitting locations overview
- Wiring and component check with test box V.A.G 1598/22
- Renewing engine control unit
- Testing idling speed
- Checking fuel pressure regulator and holding pressure
- Testing injection quantity, leak-tightness and spray pattern of injectors
- Checking injectors
- Testing fuel pump relay and activation
- Checking air mass meter
- Testing lambda control
- Testing intake manifold change-over function
- Testing fuel tank breather system
- Testing throttle valve control part (vehicles without cruise control)
- Testing throttle valve control part (vehicles with cruise control)
- Testing auxiliary signals
- Servicing Motronic injection system
- Ignition system, glow plug system
- TDI Injection and Glow Plug System (4-cyl.) 08.99 >
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Technical data of self-diagnosis
- Connecting vehicle diagnostic, testing and information system VAS 5051 or fault reader V.A.G 1551 and selecting functions
- Interrogating and erasing fault memory
- Fault table
- Final control diagnosis
- Basic setting
- Encoding control unit
- Reading measured value block
- Readout specifications for general vehicle inspection
- Readout specifications for injection pump
- Readout specifications for engine idling speed
- Readout specifications for exhaust gas recirculation
- Readout specifications for temperature senders
- Readout specifications for vehicle performance
- Readout specifications for boost pressure control
- Self-diagnosis
- Fuel preparation system Diesel injection
- Servicing diesel direct injection system
- Safety precautions
- Rules for cleanliness
- Fitting locations overview
- Repairing injection pump
- Removing and installing injection pump
- Dynamically checking and adjusting commencement of injection
- Checking fuel system for leaks
- Removing, installing and checking injectors
- Replacing the O-ring on the injection timing device cover
- Wiring and component check with test box V.A.G 1598/31
- Replacing control unit for engine electronics
- Checking injection control
- Checking control unit input values
- Checking power supply to diesel direct injection system
- Checking engine speed sender
- Testing air mass meter
- Checking needle lift sender
- Testing coolant temperature sensor
- Checking intake manifold temperature sender
- Testing modulating piston movement sender and quantity adjuster
- Testing intake manifold flap changeover valve
- Checking auxiliary signals
- Servicing diesel direct injection system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- Diesel Direct Injection and Glow Plug System (TDI 4 cyl.) >07.99
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Technical data of self-diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronic control unit
- Interrogating and erasing fault memory.
- Fault table
- Final control diagnosis
- Basic setting
- Encoding control unit
- Reading measured value block
- Readout specifications for general vehicle inspection
- Readout specified values for injection pump
- Readout specifications for engine idling speed
- Readout specifications for exhaust gas recirculation
- Readout specifications for temperature senders
- Readout specifications for vehicle performance
- Readout specifications for boost pressure control
- Self-diagnosis
- Fuel preparation system Diesel injection
- Servicing diesel direct injection system
- Safety precautions
- Rules for cleanliness
- Fitting locations overview
- Fitting locations overview
- Repairing injection pump
- Servicing fuel filter
- Servicing accelerator mechanism
- Removing and installing injection pump
- Dynamically checking and adjusting commencement of injection
- Testing fuel system for leaks
- Removing, installing and testing injectors
- Replacing the O-ring on the injection timing device cover
- Wiring and component test with test box V.A.G 1598/22
- Replacing control unit for engine electronics
- Testing the boost pressure system
- Test boost pressure - engine code AGR
- Checking boost pressure for engine codes ALH, AHF
- Test boost pressure control solenoid valve
- Checking intake manifold temperature sender
- Checking intake manifold pressure sender and altitude sender
- Hose connection plan for boost pressure control - engine code AGR
- Hose connection plan for boost pressure control and exhaust gas recirculation - engine codes ALH and AHF
- Testing injection control
- Checking exhaust gas recirculation system
- Testing control unit input values
- Checking auxiliary signals
- Test signals from and to automatic gearbox
- Checking signals from / to air conditioner
- Testing clutch pedal switch
- Checking vehicle speed signal
- Testing cruise control system (CCS)
- Checking engine speed signal
- Checking radiator fan after-run control unit -J138
- Testing intake manifold flap changeover valve
- Testing signal wire between engine control unit and gearbox control unit
- Testing signal wire between engine control unit and ABS control unit
- Checking a "two-wire bus system"
- Servicing diesel direct injection system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- Motronic fuel injection and ignitionsystem (4-cyl. turbo)
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis for the Motronic system
- Technical data for the self-diagnosis
- Connecting the V.A.G 1551 fault reader and selecting the engine electronics control unit
- Interrogating and erasing fault memory
- Fault table
- Final control diagnosis
- Basic setting
- Encoding the control unit
- Reading measured value block
- Reading measured value block: Display Groups 00 to 10
- Reading measured value block: Display Groups 08 to 99
- Self-diagnosis for the Motronic system
- Mixture preparation system, electronic inj.,Gas
- Repairing the Motronic fuel injection system
- Safety precautions
- Rules for cleanliness
- Technical data
- Overview of fitting locations
- Wiring and component check with test box V.A.G 1598/22
- Replacing the engine control unit
- Checking idling speed
- Checking fuel pressure regulator and holding pressure
- Checking injection quantity, leak tightness and spray pattern of injectors
- Checking the injectors
- Checking fuel pump relay and actuation
- Checking the air mass meter
- Checking the boost pressure system
- Checking the lambda control
- Checking the fuel tank breather system
- Checking the throttle valve control unit - vehicles without CCS
- Checking the throttle valve control unit - vehicles with CCS
- Cheocking auxiliary signals
- Checking air conditioner compressor shut-off
- Checking the engine speed adaptation by switching on the air conditioner
- Checking selector lever position on automatic gearbox
- Checking engine speed signal
- Checking throttle valve positioner
- Checking the speed signal
- Checking the gearbox intervention signal when changing gear
- Checking clutch pedal switch
- Checking the power steering pressure switch
- Checking the Motronic system/ABS/gearbox data exchange (CAN bus)
- Repairing the Motronic fuel injection system
- Ignition system, glow plug system
- Checking ignition system
- Safety precautions
- Technical data
- Checking ignition coils
- Checking output stages for ignition coils
- Checking the intake air temperature sensor
- Checking the engine speed sensor
- Checking the sensor for coolant temperature
- Checking the power supply for the control unit
- Checking the knock sensors
- Checking the Hall sensor
- Checking ignition system
- Self diagnosis, V.A.G Inspection Service
- TDI®injection and glow plug system (4-cyl. unit injector)
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Interrogating and erasing fault memory
- Final control diagnosis
- Basic setting
- Coding control unit
- Reading measured value block (data block)
- Performing road test at full throttle
- Display group overview
- Readout specifications for general vehicle inspection - vehicles with 74 kW engine
- Readout specifications for unit injectors - vehicles with 74 kW engine
- Readout specifications for engine idling speed - vehicles with 74 kW engine
- Readout specifications for exhaust gas recirculation - vehicles with 74 kW engine
- Readout specifications for temperature senders - vehicles with 74 kW engine
- Readout specifications for engine power output - vehicles with 74 kW engine
- Readout specifications for charge pressure control - vehicles with 74 kW engine
- Readout specifications for data bus - vehicles with 74 kW engine
- Readout specifications for general vehicle inspection - vehicles with 96 kW engine
- Readout specifications for unit injectors - vehicles with 96 kW engine
- Readout specifications for engine idling speed - vehicles with 96 kW engine
- Readout specifications for exhaust gas recirculation - vehicles with 96 kW engine
- Readout specifications for temperature senders - vehicles with 96 kW engine
- Readout specifications for engine power output - vehicles with 96 kW motor
- Readout specifications for charge pressure control - vehicles with 96 kW engine
- Readout specifications for data bus - vehicles with 96 kW engine
- Fuel preparation system Diesel injection
- Servicing diesel direct injection system
- Safety precautions
- Rules for cleanliness
- Fitting locations overview
- Dismantling and assembling air cleaner
- Servicing intake manifold flap
- Servicing intake manifold flap motor -V157 (engine with code letters AXR)
- Servicing unit injector
- Testing unit injector solenoid valves
- Removing and installing unit injector
- Removing and installing O rings for unit injector
- Wiring and component check with test box V.A.G 1598/31 on engine control unit without protective housing
- Wiring and component check with test box V.A.G 1598/31 on engine control unit with protective housing
- Renewing engine control unit without protective housing
- Renewing engine control unit with protective housing
- Testing voltage supply for diesel direct injection system
- Testing control unit input values
- Testing engine speed sender -G28
- Testing intake manifold pressure sender -G71 and altitude sender -F96
- Testing coolant temperature sender -G62
- Checking brake light switch -F and brake pedal switch -F47
- Testing clutch pedal switch -F36
- Checking intake manifold temperature sender -G72
- Testing fuel temperature sender -G81
- Testing air mass meter -G70
- Checking Hall sender for camshaft position -G40
- Testing auxiliary signals
- Testing signals from and to automatic gearbox
- Testing signals from and to ABS control unit
- Testing signals to and from dash panel insert
- Testing a 2-wire bus system (CAN bus)
- Servicing diesel direct injection system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- Motronic injection and ignition system (4-cylinder turbo)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing Motronic injection system
- Safety precautions
- Rules for cleanliness
- Technical data
- Overview of fitting locations
- Air cleaner - exploded view
- Removing and installing air filter element
- Checking wiring and components with test box V.A.G 1598/31
- Removing and installing engine control unit with and without protective housing
- Exhaust emissions warning lamp K83 in dash panel insert
- Checking exhaust emissions warning lamp K83
- Checking idling speed
- Checking system pressure, fuel pressure regulator and residual pressure
- Checking injectors
- Dismantling and assembling fuel rail with injectors - exploded view
- Removing and installing injectors
- Checking injection quantity and spray pattern of injectors; checking for leaks
- Checking fuel pump relay J17 and activation
- Checking air mass meter G70
- Checking intake system for leaks (unmetered air)
- Checking Lambda control function
- Checking Lambda probe and Lambda control before catalytic converter
- Checking ageing of Lambda probe before catalytic converter
- Checking Lambda probe heater Z19 for Lambda probe G39
- Checking Lambda probe and Lambda control after catalytic converter
- Checking Lambda probe 1 heater after catalytic converter Z29 for Lambda probe after catalytic converter G130
- Removing and installing Lambda probe
- Checking solenoid valve 1 for activated charcoal filter N80
- Checking electronic engine power control (electronic throttle)
- Operation of electronic throttle system
- Electronic power control fault lamp K132 in instrument cluster
- Checking electronic power control fault lamp K132
- Checking throttle valve module J338
- Performing adaption of throttle valve module
- Checking for contamination of throttle valve
- Cleaning throttle valve module
- Checking angle senders for throttle valve drive
- Checking accelerator pedal position sender G79
- Adapting kickdown function
- Checking brake light switch F and brake pedal switch F47
- Checking clutch pedal switch F36
- Checking auxiliary signals
- Checking engine speed signal
- Checking road speed signal
- Checking air conditioner compressor cut-out
- Checking power assisted steering pressure switch F88
- Checking crash signal wire
- Checking fuel consumption signal for on-board computer
- Checking tank level signal wire
- Checking data exchange between the engine control unit and other control units with CAN capability
- Vacuum system layout
- Servicing Motronic injection system
- Ignition system, glow plug system
- Checking ignition system
- Safety precautions
- Technical data
- Checking ignition coils with output stages
- Checking Motronic current supply relay J271
- Checking intake air temperature sender G42
- Checking engine speed sender G28
- Checking coolant temperature sender G62
- Checking control unit power supply
- Checking knock control limit
- Checking knock sensors
- Checking Hall sender G40
- Checking misfiring detection
- Checking ignition system
- 4-cyl. Diesel Direct Injection Engine (TDI), Mech. Components
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Exhaust turbocharger, G-charger
- Checking charge air system with turbocharger
- Test requirements for test of exhaust turbocharging
- Effects of leaks in intake or exhaust system
- Checking boost pressure - engine code AGR
- Checking boost pressure for engine codes AHF, ALH, ASV
- Checking boost pressure control valve linkage and pressure unit - engine code AGR
- Checking boost pressure control linkage and vacuum unit - engine codes AHF, ALH, ASV
- Boost pressure control connection diagram - engine code AGR
- Boost pressure control connection diagram - engine codes ALH, AHF, ASV
- Checking solenoid valve for boost pressure limitation -N75
- Checking intake manifold pressure sender -G71
- Servicing charge air system with exhaust turbocharger
- Rules for cleanliness
- Turbocharger - engine code AGR
- Removing and installing boost pressure control valve pressure unit - engine code AGR
- Removing and installing turbocharger, engine code AGR
- Turbocharger - engine code AFN, AHH
- Removing and installing turbocharger, engine codes AHF, ALH, ASV
- Removing and installing parts of charge air cooling system
- Removing and installing charge air cooler (intercooler)
- Checking charge air system with turbocharger
- Exhaust system
- Removing and installing parts of exhaust system
- Exhaust gas recirculation system
- Removing and installing exhaust gas recirculation components
- Exhaust gas recirculation connection diagram - engine code AGR
- Exhaust gas recirculation connection diagram - engine codes ALH, AHF, ASV
- Checking exhaust gas recirculation - Vehicles up to 07.99
- Checking exhaust gas recirculation - Vehicles as of 08.99
- Checking mechanical EGR valve
- Checking EGR valve -N18
- 4-cyl TDI®-Engine, Mechanical Components
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Dismantling and assembling engine
- Removing and installing ribbed belt
- Removing and installing vibration damper
- Removing and installing ribbed belt
- Removing and installing bracket for auxiliary assemblies
- Toothed belt drive with hydraulically damped tensioning roller - Assembly overview
- Toothed belt drive with friction-absorbing tensioning roller - Assembly overview
- Removing and installing sealing flanges and flywheel/drive plate
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Dismantling and assembling engine
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of the cooling system
- Parts of the cooling system -engine codes ASZ, ATD-
- Parts of the cooling system -engine code AXR-
- Draining and filling cooling system
- Removing and installing coolant pump
- Removing and installing, checking coolant thermostat
- Removing and installing coolant pipe
- Radiator and radiator fan - Assembly overview
- Removing and installing radiator
- Checking cooling system for leaks
- Removing and installing parts of the cooling system
- Exhaust turbocharger, G-charger
- Checking charge air system with turbocharger
- Test requirements for checking exhaust turbocharging
- Effects of leakages on charge air system
- Checking turbocharger and boost pressure control system
- Checking boost pressure
- Checking linkage and vacuum unit for boost pressure control
- Checking vacuum pressure actuation to turbocharger
- Connection diagram for boost pressure control -engine codes ASZ, ATD-
- Connection diagram for boost pressure control -engine code AXR-
- Hose connection diagram for solenoid valves at bulkhead
- Checking solenoid valve for boost pressure limitation -N75
- Checking intake manifold pressure sender -G71
- Servicing charge air system with turbocharger
- Rules for cleanliness
- Removing and installing turbocharger - overview
- Removing and installing turbocharger - vehicles with front-wheel drive -engine code AXR-
- Removing and installing turbocharger - vehicles with front-wheel drive -engine coded ASZ, ATD-
- Removing and installing turbocharger - vehicles with four-wheel drive -engine code ASZ-
- Removing and installing parts of charge air cooling system
- Removing and installing charge air cooler (intercooler)
- Checking charge air system with turbocharger
- Exhaust system
- Removing and installing parts of exhaust system
- Exhaust system -vehicles with front-wheel drive-
- Exhaust system -vehicles with four-wheel drive-
- Exhaust gas recirculation system
- Parts of the exhaust gas recirculation system - assembly overview -engine codes ASZ, ATD-
- Parts of the exhaust gas recirculation system - assembly overview -engine code AXR-
- Connection diagram for exhaust gas recirculation -engine codes ASZ, ATD-
- Connection diagram for exhaust gas recirculation -engine code AXR-
- Hose connection diagram for solenoid valves at bulkhead
- Checking mechanical EGR valve
- Checking exhaust gas recirculation
- Checking EGR valve -N18
- Cooling for exhaust gas recirculation -engine code AXR-
- Checking exhaust gas recirculation changeover
- Checking valve 2 for exhaust gas recirculation -N213
- 4-Cylinder engine (2-valve, roller rockers), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments and fuel filter
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge sender
- Removing and installing fuel tank
- Crash fuel shut-off
- Checking fuel pump
- Electronic power control (EPC)
- Activated charcoal filter system
- Removing and installing parts of fuel supply system
- Exhaust system
- Fuel supply system, petrol engines
- Fuel supply, gas operation
- General repair instructions
- Fuel tank - vehicles with front-wheel drive
- Fuel delivery unit and fuel gauge sender - vehicles with front-wheel drive
- Fuel tank - vehicles with four-wheel drive
- Fuel delivery unit and fuel gauge senders - vehicles with four-wheel drive
- Fuel delivery unit, fuel gauge senders and suction-jet pump - exploded view
- Checking fuel pump (electrical test)
- Checking fuel pump delivery rate
- Removing and installing fuel delivery unit
- Checking fuel gauge sender G / G169
- Removing and installing fuel gauge sender G
- Removing and installing fuel gauge sender 2 G169
- Suction-jet pump: operation
- Removing and installing suction-jet pump
- Activated charcoal filter
- Accelerator mechanism - vehicles with mechanical accelerator mechanism
- Accelerator mechanism - vehicles with electronic power control (electronic throttle)
- Accelerator pedal module (left-hand drive vehicles) - exploded view
- Removing and installing accelerator pedal module with accelerator position sender G79 / G185 - left-hand drive vehicles
- Performing kick-down adaption - vehicles with automatic gearbox
- Accelerator mechanism on right-hand drive vehicles without accelerator pedal module - exploded view
- Adjusting accelerator position sender G79 - right-hand drive vehicles without accelerator pedal module
- Fuel supply, gas operation
- Removing and installing air mass meter
- Mixture preparation system, electronic inj.,Gas
- 4-cylinder 1.8 ltr. 5-valve turbocharged engine (110-132 kW), mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Servicing work on pulley end
- Removing and installing poly V-belt
- Removing and installing poly V-belt
- Removing and installing vibration damper
- Removing and installing bracket for ancillaries
- Toothed belt - exploded view of components
- Removing and installing toothed belt
- Removing toothed belt from camshaft sprocket
- Positioning crankshaft at TDC with engine removed
- Removing and installing sealing flanges and dual-mass flywheel/drive plate
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Servicing work on pulley end
- Engine cylinder head, valve gear
- Removing and installing cylinder head
- Servicing valve gear
- Valve gear - exploded view of components
- Checking axial clearance of camshafts
- Renewing exhaust camshaft oil seal
- Renewing inlet camshaft oil seal
- Removing and installing camshafts and hydraulic chain tensioner/camshaft adjuster
- Checking hydraulic bucket tappets
- Renewing valve stem oil seals
- Valve dimensions
- Checking valve guides
- Machining valve seats
- Checking variable valve timing - only on vehicles with engine code ARX, ARY, AUM, AUQ
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Diagram of coolant hose connections
- Draining and filling cooling system
- Removing and installing coolant pump
- Removing and installing thermostat
- Checking thermostat
- Removing and installing coolant pipe
- Radiator and radiator fan - exploded view of components
- Removing and installing radiator
- Checking cooling system for leaks
- Removing and installing parts of cooling system
- Exhaust turbocharger, G-charger
- Charge air system with turbocharger
- Safety precautions
- Test requirements for checking turbocharging
- Diagram of connections for charge pressure control system
- Effects of leaks in charge air system
- Checking turbocharger and charge pressure regulating valve - vehicles with throttle cable
- Checking turbocharger and charge pressure regulating valve - vehicles with electronic throttle
- Checking mechanical air recirculation valve
- Checking air recirculation valve for turbocharger N249 - vehicles with electronic throttle
- Checking solenoid valve for charge pressure control N75
- Checking charge pressure sender G31 - vehicles with electronic throttle
- Servicing charge air system with turbocharger
- Charge air system with turbocharger
- Exhaust system
- Removing and installing parts of exhaust system - vehicles with front-wheel drive
- Removing and installing parts of exhaust system - vehicles with four-wheel drive
- Secondary air system - not on engine code AGU, AJQ, AQA
- Principle and function
- Checking secondary air inlet valve N112
- Checking secondary air pump relay J299 and secondary air pump motor V101
- Checking combination valve for secondary air system for proper operation and leakage
- Removing and installing combination valve for secondary air system
- Removing and installing secondary air pump
- 4-cylinder 1.8 ltr. 5-valve turbocharged engine (154-165 kW), mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Servicing work on pulley end
- Poly V-belt drive - exploded view
- Removing and installing poly V-belt
- Removing and installing vibration damper
- Removing and installing bracket for ancillaries
- Toothed belt - exploded view of components
- Removing and installing toothed belt
- Detaching toothed belt from camshaft sprocket
- Positioning crankshaft at "TDC” with engine installed
- Positioning crankshaft at "TDC” with engine removed
- Removing and installing sealing flanges and dual-mass flywheel
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Servicing work on pulley end
- Engine cylinder head, valve gear
- Removing and installing cylinder head
- Servicing valve gear
- Valve gear - exploded view
- Checking axial clearance of camshafts
- Renewing exhaust camshaft oil seal
- Renewing inlet camshaft oil seal
- Removing and installing camshafts and hydraulic chain tensioner/camshaft adjuster
- Checking hydraulic bucket tappets
- Renewing valve stem oil seals
- Valve dimensions
- Checking valve guides
- Machining valve seats
- Checking variable valve timing - vehicles with engine code AMK, BAM
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Diagram of coolant hose connections
- Draining and filling cooling system
- Removing and installing coolant pump
- Removing and installing thermostat
- Checking thermostat
- Removing and installing coolant pipe
- Checking continued coolant circulation pump V51
- Radiator and radiator fan - exploded view of components
- Removing and installing radiator
- Checking cooling system for leaks
- Removing and installing parts of cooling system
- Exhaust turbocharger, G-charger
- Servicing charge air system with turbocharger
- Safety precautions
- Test requirements for checking turbocharging system
- Diagram of connections for charge pressure control system and vacuum system
- Effects of leaks in charge air system
- Checking turbocharger and charge pressure control
- Checking mechanical air recirculation valve
- Checking air recirculation valve for turbocharger N249
- Checking charge pressure control solenoid valve N75
- Checking charge pressure sender G31
- Charge air system with turbocharger
- Servicing charge air system with turbocharger
- Exhaust system
- Removing and installing parts of exhaust system
- Exhaust gas temperature monitoring - vehicles with engine code AMK, BAM
- Secondary air system - vehicles with engine codes APY, AUL
- Principle and function
- Checking secondary air inlet valve N112
- Checking secondary air pump relay J299 and secondary air pump motor V101
- Checking combination valve for secondary air system for proper operation and leakage
- Removing and installing combination valve for secondary air system
- Removing and installing secondary air pump
- Fuel supply system - diesel engines
- Power transmission
- Automatic gearbox 01M
- Technical data
- Torque converter
- Automatic gearbox, control, assembly, housing
- Exploded view - selector mechanism
- Measuring system pressure
- Removing and installing gearbox
- Transporting the automatic gearbox
- Securing gearbox to engine and gearbox support
- Exploded view - subframe
- ATF in gearbox
- Exploded view - ATF cooler and ATF filler pipe
- Gearbox with selector elements
- Exploded view - dismantling planetary gearbox
- Exploded view - assembling planetary gearbox
- Exploded view I - installing planet carrier
- Exploded view II - installing freewheel and reverse gear brake "B1”
- Exploded view III - installing large sun gear as far as reverse gear clutch "K2”
- Exploded view IV - installing supporting tube for "B2” as far as ATF pump
- Assembling planetary gearbox
- Pressing clutch "K1” onto "K3”
- Overview - adjusting planetary gearbox
- Exploded view I - adjusting planet carrier
- Adjusting planet carrier
- Exploded view II - adjusting reverse gear brake "B1”
- Adjusting reverse gear brake "B1”
- Exploded view III - adjusting clutch play between "K1” and "K2”
- Adjusting clutch play between "K1” and "K2”
- Exploded view IV - adjusting 2nd and 4th gear brake "B2” on gearboxes with corrugated washer on last outer plate
- Adjusting 2nd and 4th gear brake "B2” on gearboxes with corrugated washer on last outer plate
- Exploded view IV- adjusting 2nd and 4th gear brake "B2” on gearboxes with shim and retaining ring
- Adjusting 2nd and 4th gear brake "B2” on gearboxes with shim and retaining ring
- Automatic gearbox, gears, control
- Exploded view - ATF pump
- Exploded view - freewheel with piston "B1”
- Exploded view - 1st to 3rd gear clutch "K1”
- Exploded view - reverse gear clutch "K2”
- Exploded view - 3rd and 4th gear clutch "K3” with turbine shaft
- Exploded view - ATF oil pan, valve body
- Removing and installing ATF oil pan
- Removing and installing ATF strainer
- Removing and installing valve body
- Operating rod for manual selector valve - renewing steel spring and bolt for selector shaft
- Adjusting operating rod for manual selector valve
- Removing and installing conductor strip with 10-pin connector
- Exploded view - parking lock, senders and switch on gearbox housing
- Final drive, differential, differential lock
- Automatic gearbox 09A
- Technical data
- Torque converter
- Automatic gearbox, control, assembly, housing
- Servicing selector mechanism
- Checking selector mechanism
- Checking and adjusting selector lever cable
- Checking ignition key removal lock
- Removing and installing selector mechanism
- Dismantling and assembling selector mechanism
- Removing and installing selector lever handle
- Removing and installing selector lever lock solenoidN110
- Removing and installing selector lever cable
- Removing and installing locking cable
- Adjusting locking cable
- Exploded view - ATF cooler
- ATF in gearbox
- Removing and installing gearbox
- Securing gearbox to engine and gearbox supportVAS 6095 or support clampVW 313
- Gearbox with selector elements
- Exploded view - gearbox
- Assembly sequence - dismantling and assembling gearbox
- Servicing selector mechanism
- Automatic gearbox, gears, control
- Housing cover for planetary gearing
- 1st to 3rd gear clutch "K1"
- Reverse gear clutch "K2" and 3rd to 5th gear clutch "K3"
- 5th gear clutch "K4"
- Removing and installing valve body
- Removing and installing senders in gearbox
- Renewing oil seal for selector shaft
- Removing, installing and adjusting multifunction switchF125
- Final drive, differential, differential lock
- Automatic gearbox 01M Self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis function
- Electrical/electronic components and fitting locations
- Performing self-diagnosis
- Interrogating fault memory
- Fault table
- Function of CAN databus
- Erasing fault memory
- Initiating basic setting
- Reading measured value block
- Gearbox: Electrical test
- Explanation of some terms and abbreviations
- Self diagnosis, V.A.G Inspection Service
- Automatic gearbox 09A, self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis function
- Self-diagnosis
- Electrical/electronic components and fitting locations
- Interrogating event memory
- Erasing event memory
- Ending output
- Measured values
- Self diagnosis, V.A.G Inspection Service|CAN bus
- Locations of electrical/electronic components
- Performing self-diagnosis
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Initiating basic setting
- Read measured value block (data block)
- End output
- Electrical check
- Definitions
- Self diagnosis, V.A.G Inspection Service
- 5-speed manual gearbox 02J
- Technical data
- Clutch, control
- Servicing clutch mechanism
- Checking hydraulic clutch mechanism
- Exploded view - pedal cluster
- Removing and installing clutch pedal switch F36 (square housing)
- Removing and installing clutch pedal switch F36 (round housing)
- Removing and installing over-centre spring (LHD vehicles)
- Removing and installing over-centre spring (RHD vehicles)
- Removing and installing clutch pedal (LHD vehicles)
- Exploded view - hydraulic system
- Removing and installing master cylinder
- Removing and installing slave cylinder
- Bleeding clutch system
- Servicing clutch release mechanism
- Servicing clutch
- Servicing clutch mechanism
- Gearbox mechanics,operation, construction,diff.
- Servicing selector mechanism up to 09.98
- Servicing selector mechanism from 09.98
- Installation position of selector mechanism from 09.98
- Removing and installing gear knob and boot from 09.98
- Servicing gear lever and selector housing from 09.98
- Removing and installing selector cables - exploded view from 09.98
- Removing and installing selector mechanism from 09.98
- Adjusting selector mechanism from 09.98
- Removing and installing gearbox
- Checking gearbox oil
- Dismantling and assembling gearbox
- Servicing gearbox housing and clutch housing
- Dismantling and assembling selector mechanism on gearbox up to 09.98
- Dismantling and assembling selector mechanism on gearbox from 09.98
- Dismantling and assembling selector forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 6-Speed manual gearbox 02M, Front-wheel drive
- Technical data
- Clutch, control
- Servicing clutch control
- Assembly overview - Pedal cluster
- Removing and installing over-centre spring (LHD vehicles)
- Removing and installing over-centre spring (RHD vehicles)
- Removing and installing clutch pedal
- Assembly overview - Hydraulic system
- Removing and installing master cylinder
- Removing and installing slave cylinder (release bearing with hydraulic actuation)
- Bleeding clutch system
- Servicing clutch release mechanism
- Servicing clutch
- Servicing clutch control
- Gearbox mechanics,operation, construction,diff.
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5-speed manual gearbox 02T
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5-speed manual gearbox 02K
- Technical data
- Clutch, control
- Servicing clutch mechanism
- Checking hydraulic clutch mechanism
- Exploded view - pedal cluster
- Removing and installing clutch pedal switch F36 (square housing)
- Removing and installing clutch pedal switch F36 (round housing)
- Removing and installing over-centre spring (LHD vehicles)
- Removing and installing over-centre spring (RHD vehicles)
- Removing and installing clutch pedal (LHD vehicles)
- Exploded view - hydraulic system
- Removing and installing master cylinder
- Removing and installing slave cylinder
- Bleeding clutch system
- Servicing clutch
- Servicing clutch mechanism
- Gearbox mechanics,operation, construction,diff.
- Servicing selector mechanism
- Removing and installing gearbox
- Checking gearbox oil
- Dismantling and assembling gearbox
- General layout of gearbox
- Exploded view
- Exploded view - removing and installing gearbox housing cover and 5th gear
- Exploded view - removing and installing gearbox housing and selector shaft
- Exploded view - removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
- Dismantling and assembling sequence
- Servicing gearbox housing and selector shaft
- Servicing clutch housing
- Servicing gearbox housing cover
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5/6-speed manual gearbox 02M/02Y, four-wheel drive
- Technical data
- Clutch, control
- Servicing clutch mechanism
- Pedal cluster - exploded view of components
- Removing and installing clutch pedal switch F36 (square housing)
- Removing and installing clutch pedal switch F36 (round housing)
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Hydraulics - exploded view of components
- Removing and installing clutch master cylinder
- Removing and installing clutch slave cylinder (release bearing with hydraulic actuator)
- Bleeding clutch system
- Servicing clutch release mechanism
- Servicing conventional clutch
- Servicing self-adjusting clutch "LuK version”
- Servicing clutch mechanism
- Gearbox mechanics,operation, construction,diff.
- Servicing selector mechanism
- Installation position of selector mechanism
- Gear lever knob and boot - exploded view of components
- Gear lever and selector housing - exploded view of components
- Selector cables to 06.2001 - exploded view of components
- Selector cables from 07.2001 - exploded view of components
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing gearbox
- Removing and installing bevel box with gearbox installed
- Checking gear oil level in manual gearbox with bevel box and filling up.
- Dismantling and assembling gearbox
- Gearbox - exploded view of components
- Gearbox - exploded view
- Dismantling and assembling gearbox housing and selector mechanism
- Dismantling and assembling input shaft, output shafts (pinion shafts), differential, bevel box and selector rods
- Dismantling and assembling gearbox housing, selector mechanism, input shaft, output shafts (pinion shafts), differential, bevel
- Servicing gearbox housing
- Servicing clutch housing
- Servicing selector mechanism in gearbox
- Dismantling and assembling selector forks
- Servicing selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Renewing oil seals
- Servicing differential
- Bevel box
- Adjusting shaft bevel gear and bevel gear (final drive gear set)
- General notes
- Adjustment and marking of final drive gear set
- Position of shims
- Adjustment overview (bevel box)
- Recommended sequence for adjusting gear set
- Determining thickness of shim "S4" when renewing output flange
- Adjusting shaft bevel gear
- Adjusting bevel gear
- Adjusting preload of tapered roller bearings for bevel gear (friction torque)
- Example:
- Determining thickness of shim S1*
- Example:
- Measuring backlash
- Example:
- Determining shim thickness S2
- Example:
- Shims available for S2
- Determining shim thickness S1
- Shims available for S1
- Checking adjustment - measuring backlash
- Propshaft
- Rear final drive
- 5-speed manual gearbox 02C, four-wheel drive
- Technical data
- Clutch, control
- Servicing clutch mechanism
- Pedal cluster - exploded view of components
- Removing and installing clutch pedal switch F36 (square housing)
- Removing and installing clutch pedal switch F36 (round housing)
- Removing and installing over-centre spring - LHD vehicles
- Removing and installing over-centre spring - RHD vehicles
- Removing and installing clutch pedal
- Hydraulics - exploded view of components
- Removing and installing clutch master cylinder
- Removing and installing clutch slave cylinder
- Bleeding clutch system
- Servicing clutch release mechanism
- Servicing clutch
- Servicing clutch mechanism
- Gearbox mechanics,operation, construction,diff.
- Servicing selector mechanism
- Installation position of selector mechanism
- Gear knob and boot - exploded view of components
- Removing and installing gear knob with gear lever boot
- Gear lever and selector housing - exploded view of components
- Selector cables - exploded view of components
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing and installing gearbox
- Removing and installing bevel box
- Gear oil in manual gearbox with bevel box
- Dismantling and assembling gearbox
- General layout of gearbox
- Exploded view
- Removing and installing gearbox housing cover and 5th gear
- Dismantling and assembling gearbox housing and selector mechanism
- Removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
- Dismantling and assembling gearbox housing cover, gearbox housing, selector mechanism, input shaft, output shaft (pinion shaft),
- Servicing gearbox housing and clutch housing
- Dismantling and assembling selector mechanism in gearbox
- Dismantling and assembling selector forks
- Servicing selector mechanism
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Renewing oil seals and needle bearings
- Renewing flange shaft oil seal (left-side) (with gearbox installed)
- Removing and installing flange shaft (right-side)/drive flange with output shaft
- Renewing oil seal for flange shaft (right-side)/drive flange with output shaft (with gearbox installed)
- Renewing needle bearings (polygon bearings) for flange shaft/drive flange (right-side) with gearbox installed
- Renewing output flange oil seal on bevel box (bevel box removed)
- Servicing differential
- Adjusting differential
- Adjusting bevel box
- Renewing oil seals and needle bearings
- Automatic gearbox 01M, self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Electrical/electronic components and fitting locations
- Performing self-diagnosis
- Safety precautions
- Connecting vehicle diagnostic, testing and information system VAS 505x and selecting functions
- List of selectable functions
- Interrogating fault memory
- Erasing fault memory
- Ending output
- Basic setting
- Measured values
- Electrical check
- Connecting adapter cable, (68-pin) V.A.G 1598/18A (test box) to automatic gearbox control unit J217
- Test table
- Overview of connectors between automatic gearbox control unit J217 and gearbox
- Checking wiring between automatic gearbox control unit J217 and gearbox
- Checking multi-function switch F125 with 8-pin connector
- Checking vehicle speed sender G68 with 3-pin connector
- Checking gearbox speed sender G38 with 2-pin connector
- Self diagnosis, V.A.G Inspection Service|CAN bus
- Self diagnosis, V.A.G Inspection Service
- Automatic gearbox 01M
- Vehicle electrics
- Electrical system
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Notes on battery handling
- Removing battery - Audi A3 up to Model Year 2000
- Removing battery - Audi A3 as of Model Year 2001
- Removing battery - Audi S3
- Installing battery
- Battery with magic eye
- Visual inspection
- Checking electrolyte level
- No-load voltage measurement
- Checking specific gravity of electrolyte of all cells
- Measuring voltage under load
- Charging battery
- Removing and installing alternator
- 1.6 l and 1.8 l engine
- 1.8l turbo engine - Audi A3
- 1.8l turbo engine - Audi S3
- 1.9l TDI engine - distributor-type injection pump
- 1.9l TDI engine - UIS
- Replacing voltage regulator - Bosch alternator
- Replacing voltage regulator - Valeo alternator
- Removing and installing ribbed belt pulley without free-wheel
- Removing and installing ribbed belt pulley with free-wheel
- Removing and installing starter
- Starter-current supply-CC|Battery
- Instruments, GCI
- Dash panel insert - up to Model Year 1999
- "dEF" display on trip recorder
- Removing and installing dash panel insert
- Assignment of dash panel insert lamps - Model Year 1997
- Assignment of dash panel insert lamps - as of Model Year 1998
- Multi-pin connectors at dash panel insert
- Assignment of contacts at multi-pin connectors at dash panel insert - Model Year 1997
- Assignment of contacts at multi-pin connectors at dash panel insert - as of Model Year 1998
- Connection assignment at fuel-gauge sender
- Terminal assignment at coolant temperature sender -G2
- Radio clock
- Dash panel insert - as of Model Year 2000
- Dash panel insert - up to Model Year 1999
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Servicing headlights - up to Model Year 2000
- Exploded view of halogen headlight
- Exploded view of gas-discharge headlight
- Removing and installing headlights
- Adjusting headlights (halogen headlights)
- Adjusting headlights (gas-discharge headlights)
- Preparation for headlight bulb replacement/replacement of headlight range control motor
- Replacing dipped beam bulb (halogen headlight)
- Replacing main beam bulb (halogen headlight)
- Replacing side light bulb (halogen headlight)
- Replacing gas-discharge lamp for dipped beam (gas-discharge headlight)
- Replacing main beam bulb (gas-discharge headlight)
- Replacing side light bulb (gas-discharge headlight)
- Replacing turn signal indicator bulb
- Removing and installing headlight range control motor
- Removing and installing gas-discharge lamp starter unit -N195
- Installing repair set for headlight housing
- Resetting headlights for driving on left/ right (gas-discharge headlights)
- Servicing headlights - as of Model Year 2001
- Exploded view of halogen headlight
- Exploded view of gas-discharge headlight
- Removing and installing headlights
- Adjusting headlights (halogen headlights)
- Adjusting headlights (gas-discharge headlights)
- Preparation for headlight bulb replacement/replacement of headlight range control motor
- Replacing dipped beam bulb (halogen headlight)
- Replacing main beam bulb (halogen headlight)
- Replacing side light bulb (halogen headlight)
- Replacing gas-discharge lamp for dipped beam (gas-discharge headlight)
- Replacing main beam bulb (gas-discharge headlight)
- Replacing side light bulb (gas-discharge headlight)
- Replacing turn signal indicator bulb
- Removing and installing headlight range control motor
- Removing and installing gas-discharge lamp starter unit -N195
- Installing repair set for headlight housing
- Resetting headlights for driving on left/ right
- Servicing fog lights - up to Model Year 2000
- Removing and installing fog lights (halogen headlights)
- Replacing fog light bulbs (halogen headlights)
- Adjusting fog lights (halogen headlights)
- Removing and installing fog lights (gas-discharge headlights)
- Replacing fog light bulbs (gas-discharge headlights)
- Adjusting fog lights (gas-discharge headlights)
- Servicing fog lights - vehicles as of Model Year 2001
- Side-mounted turn signal indicators
- Servicing rear lights
- Servicing high-level brake light
- Servicing number plate light
- Steering column switch
- Servicing lock cylinder and ignition/starter switch
- Servicing parking aid
- Servicing automatic headlight range control
- Servicing ultrasonic interior monitor
- Servicing headlights - up to Model Year 2000
- Lights, lamps, switches inside, anti-theft system
- Servicing switches
- Removing and installing switches in centre console - up to Model Year 2000
- Removing and installing switches in centre console - as of Model Year 2001
- Removing and installing front seat heating switch - up to Model Year 2000
- Removing and installing front seat heating switch - as of Model Year 2001
- Removing and installing light switch
- Removing and installing adjuster for manual headlight range control
- Removing and installing switch for glove box light
- Removing and installing function selection switch II -E272
- Removing and installing mirror adjustment switch - 3-door model
- Removing and installing mirror adjustment switch - 5-door model
- Removing and installing window lifter switch - 3-door model
- Removing and installing driver's window lifter switch - 5-door model
- Removing and installing front passenger's window lifter switch - 5-door model
- Removing and installing rear door window lifter switch
- Removing and installing sun roof switch
- Removing and installing door contact switch
- Removing and installing front central locking switch
- Removing and installing button for interior monitor
- Removing and installing tailgate/boot lid contact switch - up to Model Year 2000
- Removing and installing tailgate/boot lid contact switch - as of Model Year 2001
- Servicing immobilizer
- Servicing interior lights
- Removing and installing front interior light/reading light - up to Model Year 1999
- Replacing bulbs for front interior light/reading light - up to Model Year 1999
- Removing and installing front interior light/reading light - as of Model Year 2000
- Replacing bulbs for front interior light - as of Model Year 2000
- Replacing bulbs for front reading light - as of Model Year 2000
- Removing and installing rear interior light - up to Model Year 1999
- Replacing bulb for rear interior light - up to Model Year 1999
- Removing and installing rear interior light/reading light - as of Model Year 2000
- Replacing bulb for rear interior light/reading light - as of Model Year 2000
- Removing and installing luggage compartment lights
- Removing and installing glove box light
- Removing and installing make-up mirror light
- Removing and installing door safety light and entry light
- Servicing lock cylinder heater
- Servicing horns
- Servicing connection socket for towing hitch
- Servicing switches
- Wiring
- Starter-current supply-CC
- Electrical system Self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis
- Dash panel insert self-diagnosis up to Model Year 1999
- General information
- Starting dash panel insert self-diagnosis
- Interrogating fault memory
- Fault table
- Final control diagnosis
- Erasing fault memory
- End of output
- Encoding control unit
- Reading measured value block
- Adaption
- Input values on dash panel insert replacement
- Resetting service display on completion of service work (without VAS 5051)
- Self-diagnosis of dash panel insert with Long Life Service as of Model Year 2000
- General information
- Starting dash panel insert self-diagnosis
- Interrogating fault memory
- Fault table
- Final control diagnosis
- Erasing fault memory
- End of output
- Encoding control unit
- Reading measured value block
- Adaption
- Input values on dash panel insert replacement
- Resetting service display on completion of service work (without VAS 5051)
- Checking data exchange between control units
- Immobilizer self-diagnosis - immobilizer I (fixed code)
- General information
- Starting immobilizer self-diagnosis
- Interrogating fault memory
- Fault table
- Erasing fault memory
- End of output
- Reading measured value block
- Adaption
- Establishing PIN
- Matching of vehicle keys
- Procedure in the event of loss of keys
- Adaption following replacement of dash panel insert
- Adaption following replacement of engine control unit
- Emergency starting function with VAS 5051
- Immobilizer self-diagnosis - immobilizer II (variable code)
- General information
- Starting immobilizer self-diagnosis
- Interrogating fault memory
- Fault table
- Erasing fault memory
- End of output
- Reading measured value block
- Adaption
- Establishing PIN
- Matching of vehicle keys
- Procedure in the event of loss of keys
- Adaption following replacement of dash panel insert
- Adaption following replacement of engine control unit
- Emergency starting function with VAS 5051
- Immobilizer self-diagnosis - immobilizer III
- General information
- Starting immobilizer self-diagnosis
- Interrogating fault memory
- Fault table
- Erasing fault memory
- End of output
- Reading measured value block
- Adaption
- Establishing PIN
- Matching of vehicle keys
- Procedure in the event of loss of keys
- Adaption following replacement of dash panel insert
- Adaption following replacement of engine control unit
- Adaption following replacement of dash panel insert and engine control unit
- Control unit release
- Cruise control system (CCS) self-diagnosis
- Acoustic Parking System (APS) self-diagnosis
- Automatic headlight range control self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Radio, Telephone and Navigation System, Self-diagnosis
- Self diagnosis, V.A.G Inspection Service
- Radio system self-diagnosis (as of MY 98)
- Radio system self-diagnosis (as of MY 98)|General
- Safety precautions
- Starting radio system self-diagnosis
- Interrogating control unit version
- Interrogating fault memory
- Radio system fault table
- Final control diagnosis
- Erasing fault memory
- End of output
- Encoding control unit
- Reading measured value block
- "Reading measured value block” procedure
- List of display groups up to MY 01
- List of display groups as of MY 02
- Measured value block 001 up to MY 01
- Measured value block 001 as of MY 02
- Measured value block 002 up to MY 01
- Measured value block 002 as of MY 02
- Measured value block 003
- Measured value block 004 up to MY 01
- Measured value block 004 as of MY 02
- Measured value block 005 up to MY 01
- Measured value block 005 as of MY 02
- Measured value block 006 up to MY 01
- Adaption
- Self-diagnosis of navigation system II-D (Navigation System Plus RNS 4.1) (as of week 36/00)
- Self-diagnosis of navigation system II-D (Navigation System Plus RNS 4.1) (as of week 36/00)|General
- Fault messages on navigation system display
- Safety precautions
- Starting self-diagnosis of navigation system II-D
- Interrogating control unit version
- Interrogating fault memory
- Fault table for navigation system II-D
- Final control diagnosis
- Erasing fault memory
- End of output
- Reading measured value block
- Function status register
- Adaption
- Adaption table
- Implementing function "10 - Adaption”
- Adapting tyre circumference
- Adapting number of ABS wheel sensor pulses
- Tyre table for Audi A3
- Disabling/enabling production diagnosis (function status register)
- Adapting dash panel insert display
- Adapting country identification
- Adapting telematics system
- Adapting electronic log book
- Adapting CAN bus users
- Fitting list
- Front passive loudspeaker diagnosis
- Activating/deactivating transportation mode
- Self-diagnosis of navigation system III (as of week 29/99)
- Self-diagnosis of navigation system III (as of week 29/99)|General
- Safety precautions
- Starting self-diagnosis of navigation system III
- Interrogating control unit version
- Interrogating fault memory
- Fault table for navigation system III
- Final control diagnosis
- Erasing fault memory
- End of output
- Reading measured value block
- Function status register
- Adaption
- Self-diagnosis of navigation system Nav IV (BNS 4.0) as of week 04/01
- Self-diagnosis of navigation system Nav IV (BNS 4.0) as of week 04/01|General
- Safety precautions
- Starting self-diagnosis of navigation system BNS 4.0 (Nav IV)
- Interrogating control unit version
- Interrogating fault memory
- Fault table for navigation system IV
- Final control diagnosis
- Erasing fault memory
- End of output
- Reading measured value block
- Function status register
- Adaption
- Adaption table
- Implementing function "10 - Adaption”
- Adapting tyre circumference
- Adapting number of pulses per wheel revolution (GALA)
- Disabling/enabling production diagnosis (function status register)
- Adapting loudspeaker connection
- Adapting country identification
- Adapting dynamic navigation
- Adapting electronic log book
- Activating/deactivating GALA function
- Multi-function steering wheel self-diagnosis
- Multi-function steering wheel self-diagnosis|General
- Safety precautions
- Starting self-diagnosis of multi-function steering wheel
- Interrogating control unit version
- Interrogating fault memory
- Fault table for multi-function steering wheel
- Final control diagnosis
- Erasing fault memory
- End of output
- Encoding control unit
- Reading measured value block
- Telematics self-diagnosis
- Telematics self-diagnosis|General
- Notes on system release
- Safety precautions
- Starting self-diagnosis of telematics system
- Interrogating control unit version
- Interrogating fault memory
- Fault table for telematics system
- Final control diagnosis
- Erasing fault memory
- End of output
- Encoding control unit
- Reading measured value block
- Adaption
- Telephone self-diagnosis
- Self-diagnosis of TV tuner
- Connecting up vehicle diagnostic, testing and information system VAS 5051 or fault reader V.A.G 1551 and selecting functions
- Radio system self-diagnosis (as of MY 98)
- Self diagnosis, V.A.G Inspection Service
- Radio, telephone and navigation system
- Infotainment
- Radio system
- Radio system|General
- Block diagram of radio systems (up to MY 97)
- "beta” radio system
- Contact assignment of multi-pin connectors II, III
- "gamma” radio system
- Contact assignment of multi-pin connectors I, II, III
- "delta” radio system
- Contact assignment of multi-pin connectors I, II, III
- "delta” radio system with BOSE sound system
- Contact assignment of multi-pin connectors I, II, III
- Block diagram of radio systems (as of MY 98)
- "chorus” radio system
- Contact assignment of multi-pin connectors I, II, III, IV
- "concert” radio system
- Contact assignment of multi-pin connectors I, II, III, IV
- "concert” radio system with BOSE sound system
- Contact assignment of multi-pin connectors I, II, III, IV
- "symphony” radio system
- Contact assignment of multi-pin connectors I, II, III, IV
- "symphony” radio system with BOSE sound system
- Contact assignment of multi-pin connectors I, II, III, IV
- Pre-fitted components for radio installation
- Connectors on back of "chorus” radio
- Connectors on back of "concert” radio
- Connectors on back of "symphony” radio
- Connector at CD changer
- Connector at BOSE amplifier
- Overall layout of radio systems
- Overall layout of "symphony” and (as of MY 02) "concert” radio system
- Removing and installing "chorus” and "concert” radios
- Removing and installing "symphony” radio
- Removing and installing loudspeakers
- Removing and installing CD changer (up to MY 98)
- Removing and installing CD changer (as of MY 99)
- Removing and installing BOSE amplifier (up to MY 98)
- Removing and installing BOSE amplifier (as of MY 99)
- Removing and installing bass loudspeaker
- Removing and installing tailgate aerial amplifiers
- Removing and installing aerial selection control unit J515 (up to MY 00)
- Removing and installing aerial selection control unit J515 (as of MY 01)
- Removing and installing roof aerial
- Servicing telephone system
- Servicing telephone system|General
- General description
- Permanently installed telephone
- Mobile phone and, as of MY 02, pre-fitted components for mobile phone installation
- Pre-fitted components for telephone installation (up to MY 01)
- Pre-fitted components for mobile phone installation (up to MY 01)
- Connector at mobile telephone operating electronics control unit J412
- Connector at telephone transmitter and receiver unit R36 (Nokia)
- Connectors at mobile telephone aerial amplifier R86
- Removing and installing handset with holder
- Removing and installing handset cradle with holder
- Removing and installing telephone transmitter and receiver unit R36 (up to MY 99)
- Removing and installing telephone transmitter and receiver unit R36 (Nokia) (up to MY 00)
- Removing and installing mobile telephone aerial amplifier R86
- Removing and installing mobile telephone operating electronics control unit J412
- Removing and installing hands-free microphone (up to MY 99)
- Removing and installing hands-free microphone (as of MY 00)
- Removing and installing hands-free loudspeaker (up to MY 98)
- Removing and installing hands-free loudspeaker (as of MY 99)
- Navigation system I (up to week 28/99)
- Navigation system I (up to week 28/99)|General
- General description
- Block diagram
- Connectors at navigation system with CD drive control unit J401
- Connectors at operating electronics control unit, navigation J402
- Exploded view of navigation system I
- Service information on navigation system I
- Information required from customer in the event of complaints
- Action to be taken following service work or tyre change
- Following replacement of navigation system with CD drive control unit J401
- Following replacement of magnetic field sender (compass) G197
- Following replacement of operating electronics control unit, navigation J402
- Following replacement of navigation system operating unit E199
- Following replacement of navigation aerial R50
- Following replacement of rear window
- Following replacement of ABS control unit
- Following replacement of dash panel insert
- Following disconnection of battery
- Following use of navigation CD with new/modified software version
- Following tyre change
- Calling up technical service software
- Automatic checking of current parameters
- Wheel calibration after changing tyre or replacing control unit
- Wiring test procedure
- Test drive (basic calibration) procedure
- System test procedure
- Starting navigation
- Entering location
- Interrogating software version
- Notes on replacing navigation system components
- Removing and installing navigation system with CD drive control unit J401
- Removing and installing navigation system operating unit E199
- Removing and installing operating electronics control unit, navigation J402
- Removing and installing magnetic field sender (compass) G197
- Navigation system II-D (navigation system Plus RNS 4.1) (as of week 36/00)
- Navigation system II-D (navigation system Plus RNS 4.1) (as of week 36/00)|General
- General description
- Fault message display
- Block diagram of navigation system II-D
- Block diagram of navigation system II-D with BOSE sound system
- Connectors at operating electronics control unit, navigation J402
- Connectors at navigation interface R94
- Connectors at aerial selection control unit J515
- Connectors at TV tuner J415 (up to MY 01)
- Connectors at TV tuner J415 (as of MY 01)
- Overall layout of navigation system II-D
- Removing and installing operating electronics control unit, navigation J402
- Removing and installing TV tuner J415
- Removing and installing TV aerial amplifiers
- Removing and installing navigation interface R94
- Navigation system III (as of week 29/99)
- Navigation system III (as of week 29/99)|General
- General description
- Block diagram of navigation system III
- Connectors at navigation system with CD drive control unit J401
- Overall layout of navigation system III
- Removing and installing function selection switch II
- Removing and installing navigation system with CD drive control unit
- Navigation system IV (BNS 4.0) as of week 04/01
- Multi-function steering wheel
- Multi-function steering wheel|General
- General description
- Block diagram of multi-function steering wheel (up to MY 01)
- Block diagram of multi-function steering wheel (as of MY 02)
- Assignment of buttons on multi-function steering wheels
- Removing and installing multi-function buttons
- Removing and installing tiptronic buttons
- Removing and installing multi-function steering wheel control unit J453 (up to MY 01)
- Removing and installing multi-function steering wheel control unit J453 (as of MY 02)
- Telematics system
- Telematics system|General
- General description
- Block diagram of telematics system
- Connectors at telephone/telematics control unit J526
- Overall layout of telematics system
- Removing and installing telephone/telematics control unit J526
- Activating/deactivating service mode
- Telematics SIM card replacement
- Removing and installing emergency battery for telematics
- Initialising telephone/telematics control unit J526
- Removing and installing aerial filter R87 for GPS aerial
- Removing and installing emergency call button E276 and breakdown help button E275
- Removing and installing hands-free microphone
- Removing and installing additional loudspeaker for telematics R91 (emergency loudspeaker)
- Removing and installing additional aerial for telematics R90 (emergency aerial)
- Radio system
- Infotainment
- Fitting instructions: radio communication systems
- Infotainment
- Service installation of radio communication systems
- General notes
- Transmission power and possible fitting locations
- Voltage supply
- Aerial and aerial wire
- Other auxiliary equipment
- Overview of batteryA / transmitter and receiver unit / fuse / wiring harness
- Transmission power levels and aerial fitting locations for A2 (from model year 2001 onwards)
- Transmission power levels and aerial fitting locations for A3 (from model year 1997 up to model year 2003)
- Transmission power levels and aerial fitting locations for A3 (from model year 2004 onwards)
- Transmission power levels and aerial fitting locations for A3 Cabriolet (from model year 2008 onwards)
- Transmission power levels and aerial fitting locations for A4 (from model year 1995 up to model year 2000)
- Transmission power levels and aerial fitting locations for A4 (from model year 2001 up to model year 2007)
- Transmission power levels and aerial fitting locations for A4 (from model year 2008 onwards)
- Transmission power levels and aerial fitting locations for A4 Cabriolet (from model year 2003 onwards)
- Transmission power levels and aerial fitting locations for A5 Cabriolet (from model year 2009 onwards)
- Transmission power levels and aerial fitting locations for A5 Coupé (from model year 2008 onwards)
- Transmission power levels and aerial fitting locations for A6 (from model year 1998 up to model year 2004)
- Transmission power levels and aerial fitting locations for A6 (from model year 2005 onwards)
- Transmission power levels and aerial fitting locations for A8 (from model year 1994 up to model year 2002)
- Transmission power levels and aerial fitting locations for A8 (from model year 2003 onwards)
- Transmission power levels and aerial fitting locations for A8 (from model year 2010 onwards)
- Transmission power levels and aerial fitting locations for Q5 (from model year 2008 onwards)
- Transmission power levels and aerial fitting locations for Q7 (from model year 2007 onwards)
- Transmission power levels and aerial fitting locations for R8 (from model year 2007 onwards)
- Transmission power levels and aerial fitting locations for R8 Spyder (from model year 2010 onwards)
- Transmission power levels and aerial fitting locations for TT (from model year 1999 up to model year 2006)
- Transmission power levels and aerial fitting locations for TT (from model year 2007 onwards)
- Transmission power levels and aerial fitting locations for A1 (from model year 2010 onwards)
- Transmission power levels and aerial fitting locations for A7 Sportback (from model year 2011 onwards)
- Service installation of radio communication systems
- Infotainment
- Electrical system
- Heating, ventilation, air conditioning system
- Heating, air conditioner
- Self diagnosis, V.A.G Inspection Service
- Air conditioner self-diagnosis
- Connecting vehicle diagnosis, measurement and information system VAS 5051 or fault reader V.A.G 1551 and selecting function
- Interrogating fault memory
- Fault table
- Final control diagnosis
- Basic setting
- Erasing fault memory, ending output
- Encoding operating and display unit
- Reading measured value block
- AC electrical check
- Perform electrical check at radiator fan control unit -J293
- Electrical check of rear window heating
- Heating
- Servicing heating
- Dash panel vents and air ducts
- Removing and installing centre dash-panel vents
- Making an auxiliary tool for dismantling the dash panel vents
- Removing and installing "left" and "right" dash panel vent
- Removing and installing windscreen defroster vent
- Checking vent frame
- Removing and installing air duct to defroster vent
- Heating, heater control and air ducts
- Removing and installing heater control
- Detaching and fitting Bowden cables from/on heater control
- Connection diagram for Bowden cables to the heater control
- Connection diagram for Bowden cables on the heater control
- Removing, installing and adjusting Bowden cables from/on the heater control
- Replacing the bulb for heater control
- Removing and installing fresh air blower -V2
- Removing and installing series resistor -N24 for fresh air blower
- Removing and installing positioning motor for fresh/recirculated air flap -V154
- Checking the function of the positioning motor for fresh/recirculated air flap -V154 and switch -E159
- Removing and installing footwell vent
- Removing and installing dust and pollen filter
- Connection diagram for vacuum hoses for actuating the refrigerant shut-off valve
- Notes on heater in vehicles with map-controlled heating
- Heating, air conditioner|Tools
- Removing and installing heater
- Servicing electrical additional heater - Vehicles with TDI engine
- Servicing heating
- Air conditioner
- Safety precautions when working on cars with air conditioners and when handling refrigerant
- Notes on general repairs
- Repairing refrigerant circuit
- Air conditioner pressure switch -F129
- Remove and install High-pressure sensor -G65
- O-ring seals for refrigerant circuit
- Detach and re-attach compressor from/to bracket (4 cyl. petrol engine)
- Detach and re-attach compressor from/to bracket (4 cyl. petrol engine)
- Repairing the air conditioner magnetic clutch -N25
- Components for the control and regulation of the air conditioner (in the engine compartment)
- Components for air conditioner control and regulation (in the passenger compartment)
- Removing and installing operating and display unit -E87
- Removing and installing blower control unit -J126
- Removing and installing footwell vent temperature sender -G192
- Removing and installing centre vent temperature sensor -G191
- Removing and installing fresh air blower -V2
- Removing and installing sunlight penetration photosensor -G107
- Removing and installing footwell vent
- Removing and installing footwell/defroster flap positioning motor -V85
- Removing and installing temperature flap positioning motor - Remove and install -V68
- Removing and installing central flap positioning motor -V70
- Removing and installing dash panel temperature sensor -G56
- Removing and installing dash panel temperature sensor blower -V42
- Removing and installing fresh air intake temperature sensor -G89
- Removing and installing air flow flap positioning motor -V71
- Checking air conditioner refrigeration capacity
- Servicing electrical additional heater - Vehicles with TDI engine 06.94 ä
- Air conditioner|Tools
- Removing and installing air conditioner (complete)
- Dismantle and assemble air conditioner (version 1)
- Dismantle and assemble air conditioner (version 2)
- Self diagnosis, V.A.G Inspection Service
- Air conditioner with refrigerant R134a
- Air conditioner
- Warning instructions when working on vehicles with high-voltage system
- General information on air conditioning systems
- General notes
- Introduction
- Safety measures for vehicles with start/stop system
- Other reference material
- Principles of air conditioning systems
- Refrigerant R134a
- Properties of refrigerant R134a
- Refrigerant oil
- How air conditioning works
- General work safety
- Product properties
- Handling refrigerant
- Handling pressure vessels
- Safety regulations for working with extraction and charging systems
- Safety measures for working on vehicles with air conditioning system and for handling refrigerant R134a
- Basic rules for working on refrigerant circuit
- Before using air conditioner after system has been re-charged
- General information on refrigerant circuit
- Components of refrigerant circuit
- Layout of components of refrigerant circuit and their influence on high-pressure and low-pressure sides
- Mechanically driven air conditioner compressor
- Electrically driven air conditioner compressor for vehicles with a high-voltage system
- Condenser
- Evaporator
- Reservoir
- Restrictor
- Receiver
- Expansion valve
- Expansion valve with refrigerant shut-off valve 2 for hybrid batteryN517
- Refrigerant shut-off valve 1 for hybrid batteryN516
- Refrigerant line with internal heat exchanger
- Quick-release couplings on refrigerant line
- Layout of components of refrigerant circuit and their influence on high-pressure and low-pressure sides|O-rings
- Pipes and hoses of refrigerant circuit
- High-pressure safety valve
- Design of refrigerant circuit
- Refrigerant circuit with electrically driven air conditioner compressor (with and without battery cooling module)
- Connections for quick-release coupling in refrigerant circuit
- Switches and senders in refrigerant circuit and related connections
- High-pressure switch for air conditioning systemF23
- High-pressure switch for magnetic clutchF118
- Low-pressure switch for air conditioning systemF73
- Connections with valve for refrigerant circuit switches
- Air conditioning system pressure switchF129
- High-pressure senderG65 and pressure sender for refrigerant circuitG805
- Refrigerant pressure and temperature senderG395
- Air conditioner compressor regulating valveN280
- Air conditioning system compressor speed senderG111
- Refrigerant temperature senderG454
- Electrical components not installed in refrigerant circuit
- Pressures and temperatures in refrigerant circuit
- Tests and measurements performed with pressure gauge
- Air conditioner service and recycling units
- Repair notes for refrigerant circuit
- Laws and regulations
- Refrigerant circuit
- Important repair notes for air conditioning systems
- Converting refrigerant circuits from refrigerant R12 to refrigerant R134a
- Working with the air conditioner service station
- Important notes for working with the air conditioner service station
- Connecting air conditioner service station for measuring and testing
- Discharging refrigerant circuit with air conditioner service station
- Evacuating refrigerant circuit with air conditioner service station
- Charging refrigerant circuit with air conditioner service station
- Starting up air conditioner after charging
- Pouring refrigerant into reservoir (charging cylinder or storage vessel) of air conditioner service station
- Discharging air conditioner service station
- Blowing out refrigerant circuit with compressed air and nitrogen
- Flushing (cleaning) refrigerant circuit with refrigerant R134a
- Tracing leaks in refrigerant circuit
- Problems with refrigerant circuit
- Connecting air conditioner service station
- Checking pressures
- Checking pressures in refrigerant circuit with air conditioner service station (with ignition switched off)
- Checking pressures on vehicles with a restrictor and reservoir (with internally regulated air conditioner compressor)
- Checking pressures on vehicles with an expansion valve and receiver (with internally regulated air conditioner compressor)
- Checking pressures on vehicles with restrictor, reservoir and air conditioner compressor regulating valveN280 (with externally r
- Checking pressures on vehicles with expansion valve, receiver and air conditioner compressor regulating valveN280 (with external
- Checking pressures on vehicles with an electrically driven air conditioner compressor (vehicles with a high-voltage system)
- Renewing components of refrigerant circuit
- Renewing components
- Leaking or damaged components (except air conditioner compressor, reservoir or receiver)
- Leaking or damaged components (except air conditioner compressor, reservoir or receiver)
- Renewing air conditioner compressor without the need for refrigerant circuit cleaning
- Renewing air conditioner compressor on account of leakage or internal damage
- Renewing receiver or reservoir and restrictor after cleaning refrigerant circuit
- Renewing receiver or reservoir without the need for refrigerant circuit cleaning
- Renewing dryer cartridge/desiccant bag without the need for refrigerant circuit cleaning
- Renewing components
- Capacities for refrigerant R134a, refrigerant oil and approved refrigerant oils
- Capacities for refrigerant R134a
- Capacities for Audi A1 (8X_) 2011 ?
- Capacities for Audi A2 (8Z_) 2001 ?
- Capacities for Audi A3 (8L_) 1997 ? and Audi TT (8N_) 1999 ?
- Capacities for Audi A3 (8P_) 2004 ?, Audi Q3 (8U_) 2012 ?
- Capacities for Audi TT (8J_) 2007 ?
- Capacities for Audi 80 (8A_/8C_), Audi Coupé (8B_), Audi Cabriolet (8G_) ? 2002
- Capacities for Audi A4 (8D_) 1995 ?
- Capacities for Audi A4 (8E_) 2001 ?, Audi A4 Cabriolet (8H_) 2003 ?
- Capacities for Audi A4 (8K_) 2008 ?, Audi A5 Coupé and Sportback (8T_) 2008 ?, Audi Q5 (8R_) 2008 ?, Audi A5 Cabriolet (8F_) 200
- Capacities for Audi 100 / Audi A6 (4A_) ? 1998
- Capacities for Audi A6 (4B_) 1998 ? and Audi allroad (4B_) ? 2005
- Capacities for Audi A6 (4F_) 2005 ?
- Capacities for Audi A6 (4G_) 2011 ?, Audi A7 (4G_) 2011 ?, Audi A6 hybrid (4G_) 2012 ?
- Capacities for Audi V8 (4C_) ? 1994
- Capacities for Audi A8 (4D_) 1994 ?
- Capacities for Audi A8 (4E_) 2003 ?
- Capacities for Audi A8 (4H_) 2010 ?, Audi A8 hybrid (4H_) 2012 ?
- Capacities for Audi Q7 (4L_) 2006 ?
- Capacities for Audi R8 (42_) 2008 ?
- Approved refrigerant oils and refrigerant oil capacities
- Approved refrigerant oils
- Refrigerant oil capacities
- Capacities for Audi A1 (8X_) 2011 ?
- Capacities for Audi A2 (8Z_) 2001 ?
- Capacities for Audi A3 (8L_) 1997 ? and Audi TT (8N_) 1999 ?
- Capacities for Audi A3 (8P_) 2004 ?, Audi Q3 (8U_) 2012 ?
- Capacities for Audi TT (8J_) 2007 ?
- Capacities for Audi 80 (8A_/8C_), Audi Coupé (8B_), Audi Cabriolet (8G_) ? 2002
- Capacities for Audi A4 (8D_) 1995 ?
- Capacities for Audi A4 (8E_) 2001 ?, Audi A4 Cabriolet (8H_) 2003 ?
- Capacities for Audi A4 (8K_) 2008 ?, Audi A5 Coupé and Sportback (8T_) 2008 ?, Audi Q5 (8R_) 2008 ?, Audi A5 Cabriolet (8F_) 200
- Capacities for Audi 100 / Audi A6 (4A_) ? 1998
- Capacities for Audi A6 (4B_) 1998 ? and Audi allroad ? 2005
- Capacities for Audi A6 (4F_) 2005 ?
- Capacities for Audi A6 (4G_) 2011 ?, Audi A7 (4G_) 2011 ?, Audi A6 hybrid (4G_) 2012 ?
- Capacities for Audi V8 (4C_) ? 1994
- Capacities for Audi A8 (4D_) 1994 ?
- Capacities for Audi A8 (4E_) 2003 ?
- Capacities for Audi A8 (4H_) 2010 ?, Audi A8 hybrid (4H_) 2012 ?
- Capacities for Audi Q7 (4L_) 2006 ?
- Capacities for Audi R8 (42_) 2008 ?
- Capacities for refrigerant R134a
- Test equipment and tools
- Air conditioner
- Heating, air conditioner
