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Audi Workshop Service and Repair Manuals

Removing and installing turbocharger - vehicles with front-wheel drive -engine code AXR- > < Rules for cleanliness
4-cyl TDI®-Engine, Mechanical Components
Servicing charge air system with turbocharger
Removing and installing turbocharger - overview
 
A21-0260

Notes:

  • ◆ The illustration shows a turbocharger for vehicles with front-wheel drive.
  • ◆ A resonator is additionally fitted to the turbocharger for vehicles with four-wheel drive => Fig.1.
  • 20 Nm
    • ◆ Replacing
  • Heat shield
  • Seal
    • ◆ Replacing
  • Front exhaust pipe
    • ◆ With catalytic converter
    • ◆ Removing and installing
      =>Page 26-10
 
A21-0260
  • 23 Nm
    • ◆ Replacing
  • 20 Nm
    • ◆ Replacing
  • Bracket
    • ◆ For oil feed line
  • Seal
    • ◆ Replacing
  • 22 Nm
    • ◆ Replacing
  • Connecting pipe
    • ◆ For exhaust gas recirculation
    • ◆ Note installation sequence:
    • ‒ First bolt on loosely.
    • ‒ Then tighten bolts to final torque.
  • Seal
    • ◆ Replacing
 
A21-0260
  • 10 Nm
  • Oil supply pipe
    • ◆ Tighten union nut to 22 Nm.
    • ◆ Note installation sequence:
    • ‒ First screw in both wiring ends loosely.
    • ‒ Then tighten wiring ends to final torque.
    • ‒ Finally, attach bracket -Items 7- and -15-.
  • 22 Nm
  • 10 Nm
  • Sealing rings
    • ◆ Replacing
  • Banjo bolt - 25 Nm
 
A21-0260
  • 30 Nm
  • Sealing ring
    • ◆ Replacing
  • Seal
    • ◆ Replacing
    • ◆ Note installation position
  • Shim
  • 25 Nm
    • ◆ Replacing
  • Bracket
    • ◆ For turbocharger
    • ◆ Note installation sequence:
    • ‒ First bolt on loosely.
    • ‒ Then tighten bolts to final torque.
 
A21-0260
  • 40 Nm
    • ◆ Note installation sequence => -Item23-
  • Turbocharger
    • ◆ Checking => as of Page 21-7
    • ◆ Removing and installing - vehicles with front-wheel drive -engine code AXR- => Page 21-42
    • ◆ Removing and installing - vehicles with front-wheel drive -engine codes ASZ, ATD- => Page 21-53
    • ◆ Removing and installing - vehicles with four-wheel drive -engine code ASZ- => Page 21-62
    • ◆ Do not dismantle
  • Seal
    • ◆ Replacing
  • Sealing ring
    • ◆ Replacing
 
A21-0260
  • Screw fitting - 40 Nm
  • Oil return pipe
    • ◆ To cylinder block
    • ◆ Tighten union nut to 30 Nm.
  • 15 Nm
    • ◆ Use only correct bolts (same as original equipment); strength rating 10.9.

=> Parts List

  • Hose
    • ◆ From boost pressure control solenoid valve -N75
  • 20 Nm
    • ◆ Note installation sequence =>
      -Item 23-
 
A10-1365

→ Fig.1    Fastening resonator to turbocharger - vehicles with four-wheel drive

  • ‒ Tighten to 9 Nm -arrows-.

Removing and installing turbocharger - vehicles with front-wheel drive -engine code AXR- > < Rules for cleanliness