audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing parts of the lubrication system|Part II > < Removing and installing parts of the lubrication system
4-cyl. Diesel Direct Injection Engine (TDI), Mech. Components
Removing and installing parts of the lubrication system
Part I
 
A17-0016
  • Oil pump
    • ◆ With pressure relief valve (12 bar)
    • ◆ Removing and installing
      =>Page 17-15.
    • ◆ Prior to installation check that both of the dowel sleeves -Item 9- used for centring the oil pump/cylinder block are still present.
    • ◆ Renew pump if there is scoring on moving surfaces and gear teeth.
    • ◆ Tightening torque for oil pump cover to oil pump housing: 10 Nm
  • Chain sprocket for oil pump
    • ◆ Sprocket can only be fitted on oil pump shaft in one position.
  • 20 Nm + 90° (1/4 turn) further
    • ◆ Replace
 
A17-0016
  • Drive chain for oil pump
    • ◆ Mark D.O.R. before removing
    • ◆ Check for wear
  • Sealing flange - front
    • ◆ Removing and installing
      =>Page 13-52.
  • 15 Nm
  • Chain tensioner
    • ◆ Tighten to 16 Nm
    • ◆ Do not dismantle
    • ◆ Note installation position
    • ◆ Pre-tension spring and engage before installing
  • Chain sprocket for oil pump
    • ◆ Removing and installing=>Page 13-68
  • Dowel sleeves
    • ◆ 2 off
  • 15 Nm
 
A17-0016
  • Suction pipe
    • ◆ Clean strainer if soiled
  • O-ring
    • ◆ Replace
  • Baffle plate
  • 16 Nm
  • 15 Nm
  • Oil pan
    • ◆ Removing and installing
      =>Page 17-10.
  • Sealing ring
    • ◆ Replace
  • Oil drain plug, 30 Nm
 
A17-0217

→ Fig.1    Oil spray jet and pressure relief valve

  •     1 -    Oil spray jet (for cooling of piston)
  •     2 -    Bolt with pressure relief valve - 27 Nm
    • ‒ Opening pressure 1.3 ... 1.6 bar

Removing and installing parts of the lubrication system|Part II > < Removing and installing parts of the lubrication system