audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing charge air cooler (intercooler) > < Removing and installing turbocharger - vehicles with four-wheel drive -engine code ASZ-
4-cyl TDI®-Engine, Mechanical Components
Servicing charge air system with turbocharger
Removing and installing parts of charge air cooling system

Notes:

  • ◆ Secure all hose connections with the correct hose clamps (same as original equipment):

=> Parts List

  • ◆ Hose connections and hoses for charge air system must be free of oil and grease before assembly.
  • ◆ Before a test or a repair is performed all hoses and wiring must be checked for tight fit and leakages.
  • ◆ Installing air vent pipes with connectors => Fig.1
  • ◆ A resonator is additionally fitted to the turbocharger for vehicles with four-wheel drive => Fig.2.
 
A21-0183
  • Air duct
  • Intercooler
    • ◆ Removing and installing
      =>Page 21-76
  • Rubber grommet
    • ◆ With sleeve
  • 10 Nm
  • O-ring
    • ◆ Replace if damaged
  • Boost pressure sender -G31
  • 3 Nm
  • O-ring
    • ◆ Replace if damaged
  • Air guide pipe right
    • ◆ Between intake manifold and charge air cooler (intercooler)
 
A21-0183
  • Hose
    • ◆ Between intake manifold and right air duct pipe
  • O-ring
    • ◆ Replace if damaged
  • Rubber grommet
    • ◆ With sleeve
  • Hose
    • ◆ Between lower air duct pipe and turbocharger
  • O-ring
    • ◆ Replace if damaged
  • 10 Nm
  • Lower air duct pipe
  • O-ring
    • ◆ Replace if damaged
 
A21-0183
  • Pipe connection
  • 10 Nm
  • Bracket
  • Rubber grommet
    • ◆ With sleeve
  • O-ring
    • ◆ Replace if damaged
  • 10 Nm
 
N21-0184

→ Abb.1    Installing air vent guide with connector

  • ‒ When installing air duct pipes with connectors, ensure that the securing clip -arrow- engages audibly in the retaining lug -A-.

 
A10-1365

→ Fig.2    Fastening resonator to turbocharger - vehicles with four-wheel drive

  • ‒ Tighten to 9 Nm -arrows-.

Removing and installing charge air cooler (intercooler) > < Removing and installing turbocharger - vehicles with four-wheel drive -engine code ASZ-