audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling gearbox housing, selector mechanism, input shaft, output shafts (pinion shafts), differential, bevel > < Dismantling and assembling gearbox housing and selector mechanism
Dismantling and assembling input shaft, output shafts (pinion shafts), differential, bevel box and selector rods
   
Dismantling and assembling input shaft, output shafts (pinion shafts), differential, bevel box and selector rods
1 - Output shaft for 1st - 4th gear
q   Dismantling and assembling → Chapter
q   Installation position → Fig.
2 - Selector rod with selector fork for 1st and 2nd gear
q   Installation position → Fig.
3 - Selector rod with selector fork for 3rd and 4th gear
q   Installation position → Fig.
4 - Output shaft for 5th, 6th and reverse gears
q   Dismantling and assembling → Chapter
q   Installation position → Fig.
5 - Selector rod with selector fork for 5th and 6th gear
q   Installation position → Fig.
6 - Reverse gear selector fork
q   Installation position → Fig.
7 - Input shaft
q   Dismantling and assembling → Chapter
8 - Reverse shaft
q   Removing and installing → Chapter
9 - Thrust washer
10 - Bleeder connection
q   Connect to clutch slave cylinder → Item
11 - Bolt, 12 Nm
q   Self-locking
q   Renew
q   Fitted on gearboxes from manufacture date 06 04 0
12 - Locking plate
q   Secures tapered roller bearing outer race for input shaft
q   Fitted on gearboxes from manufacture date 06 04 0
13 - Clutch housing
14 - Oil seal
q   For input shaft
15 - O-ring
q   Renew
q   Push onto pipe connection
q   Lubricate with brake fluid before installing
16 - Clutch slave cylinder with release bearing
17 - Hexagon bolt, 12 Nm
q   3 x
q   Renew
18 - Countersunk bolt, 25 Nm
19 - O-ring
q   Renew
20 - Bevel box
q   Removing and installing (with gearbox installed) → Chapter
q   Removing and installing (with gearbox removed) → Anchor
q   Dismantling and assembling → Chapter
21 - Bolt, 40 Nm + tighten 45° (1/8 turn) further
q   Renew
22 - Washer
23 - O-ring
q   Renew
24 - O-ring
q   Renew
25 - Hexagon bolt, 12 Nm
q   Renew
26 - Speedometer sender -G22-
  Note
t  Not fitted on gearboxes from manufacture date 04 11 2.
t  Bore is covered by cover plate (cover plate secured with bolt → Item).
27 - O-ring
q   Renew
28 - Differential
q   Dismantling and assembling → Chapter

   
Installation position of output shafts (pinion shafts) in gearbox:
1 - Output shaft for 5th, 6th and reverse gears
2 - Input shaft
3 - Output shaft for 1st - 4th gear
4 - Differential
  N34-1036
Installation position of complete selector mechanism in gearbox:
1 - Selector fork for 3rd gear and 4th gear
2 - Selector fork for 1st gear and 2nd gear
3 - Reverse gear selector fork
4 - Selector fork for 5th gear and 6th gear
5 - Selector shaft
  Note
The lower selector shaft mounting -arrow- is bolted to the gearbox housing with the cover plate.
  N34-0993

Dismantling and assembling gearbox housing, selector mechanism, input shaft, output shafts (pinion shafts), differential, bevel > < Dismantling and assembling gearbox housing and selector mechanism