audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing, checking coolant thermostat > < Draining and filling cooling system
4-cyl TDI®-Engine, Mechanical Components
Removing and installing parts of the cooling system
Removing and installing coolant pump

Removing

  • ‒ Removing toothed belt => Page 13-51.
  • ‒ Drain coolant => Page 19-7.
 
A19-0033
  • ‒ → Unscrew coolant pump securing bolts -1- and remove coolant pump -2-.

Installing

Installation is carried out in the reverse order; note the following:

Note:

Always replace seals and gaskets.

  • ‒ Clean and smooth down sealing surface for O-ring as required.
 
A19-0084
  • ‒ → Lightly smear new O-ring -3- with coolant G 012 A8 D.
  • ‒ Fit coolant pump -2-.
    • ‒ Installation position: Sealing plug in housing faces downwards.
  • ‒ Tighten bolts -1- for coolant pump to 13 Nm.
  • ‒ Install toothed belt (adjust valve timing) => Page 13-62.
  • ‒ Install ribbed belt =>Page 13-12.
  • ‒ Top up coolant => Page 19-10.

Tightening torque

Component

Nm

Coolant pump to cylinder block

13

Removing and installing, checking coolant thermostat > < Draining and filling cooling system