audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Renewing oil seal for right flange shaft > < Renewing oil seals for flange shafts
6-Speed manual gearbox 02M, Front-wheel drive
Renewing oil seals for flange shafts
Renewing oil seal for left flange shaft

Special tools and workshop equipment required

  • ◆ VW 771 Multi-purpose tool
  • ◆ VW771/37 Puller hooks
  • ◆ 3303 Press piece
  • ◆ V.A.G 1331 Torque wrench
  • ◆ V.A.G 1332 Torque wrench

Removing

  • ‒ Remove wheel.
 
N39-0804
  • ‒ If fitted, remove centre and left part of insulation tray below engine/gearbox.
  • ‒ Turn steering to left lock.
  • ‒ Disconnect drive shaft from flange shaft.
  • ‒ → Mark installation position of bolts -1-.
  • ‒ Remove bolts -1-.
  • ‒ Tie-up drive shaft as high as possible. Do not damage paint on drive shaft.
 
N39-0317
  • ‒ Remove flange shaft securing bolts, to do this screw two bolts into the flange and counterhold flange shaft using a lever.
  • ‒ Place container under the gearbox.
  • ‒ Remove flange shaft with spring.
  • ‒ → Pull flange shaft oil seal out using VW 771 and VW 771/37.
 
N39-0769

Installing

  • ‒ → Drive new seal in onto stop, do not cant seal when doing this.
  • ‒ Fill space between sealing lip and dust lip with sealing greaseG 052 128 A1.
  • ‒ Insert flange shaft.
  • ‒ Secure flange shaft with countersunk bolt.
  • ‒ Connect swivel joint to wishbone using new bolts onto old impression marks.
  • ‒ Bolt left-hand drive shaft to flange shaft.

=> Running gear; Repair group 40; Servicing drive shaft

  • ‒ Fit wheel.
  • ‒ Check gearbox oil =>Page 34-53.
  • ‒ Install noise insulation tray.

Tightening torques

Component

Nm

Drive shaft to flange shaft

77

Flange shaft to gearbox
(cone head bolt)


25

Renewing oil seal for right flange shaft > < Renewing oil seals for flange shafts