Audi Workshop Service and Repair Manuals

Note:

For repairs to the clutch:

=> 5-speed Manual Gearbox 02J; Repair group 30; Servicing clutch

• Sealing ring
• ◆ Replacing .
• ◆ Do not oil
• Sealing flange - front
• ◆ Must be located on dowel sleeves
• ◆ Removing and installing
  .
• Cylinder block
• ◆ Removing and installing crankshaft=> Page 13-62
• ◆ Dismantling and assembling pistons and conrods => Page 13-70

• Flywheel or drive plate
• ◆ Removing and installing flywheel => Page 13-57
• ◆ Removing and installing drive plate => Page 13-59
• ◆ Can only be installed in one position. Holes are off set
• 60 Nm + 90° (1/4 turn) further
• ◆ Replace
• Intermediate plate
• ◆ Must be located on dowel sleeves
• ◆ Do not damage/bend when assembling.
• ◆ attached to sealing flange => Fig.13-46
• 15 Nm

• Rear sealing flange with oil seal
• ◆ With gasket for cylinder block
• ◆ Do not oil
• ◆ Make sure that the sealing lip of the sealing ring is not folded back or damaged when installing
• ◆ Removal and installation, removing sump => Page 17-10
• ◆ When installing, push guide sleeve from repair kit onto crankshaft.

→ Fig.1    Install intermediate plate

• ‒ Attach intermediate plate on sealing flange and press onto dowel sleeves -arrows-.