audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling selector forks > < Servicing clutch housing
Servicing selector mechanism in gearbox
   
Servicing selector mechanism in gearbox
Special tools and workshop equipment required
t  Thrust plate -VW 402-
t  Press tool -VW 412-
t  Tube -VW 421-
t  Tube -VW 423-
t  Press tool -VW 432-
t  Press tool -3118-

   
Selector mechanism in gearbox - exploded view of components
1 - Hexagon nut, 20 Nm
q   Self-locking
q   Renew
2 - Selector shaft lever
q   Install so that gap in splines aligns with selector shaft
q   Can be renewed with selector mechanism installed
q   Installation position → Fig.
3 - Slide block
q   Clip into relay lever → Item
4 - Circlip
q   Removing → Fig.
5 - Mounting bush
6 - Relay lever
q   Installation position → Fig.
7 - Selector mechanism cover
8 - Ball sleeve
q   For selector shaft
q   Removing → Fig.
q   Pressing in → Fig.
9 - Selector shaft
10 - O-ring
q   Renew
11 - O-ring
q   Renew
12 - Cover plate
13 - Oil seal
q   Lever out with screwdriver
q   Installing → Fig.
14 - Cap
q   For selector shaft
15 - Cap
q   For gearbox breather

   
Removing securing clip for relay lever
–  Lift tab in direction of -arrow-.
  N34-0052
Pressing ball sleeve out of selector mechanism cover
  N34-1024
Pressing ball sleeve into selector mechanism cover
A - Ball sleeve
  N34-1454
Installing oil seal
–  Drive in oil seal onto stop.
–  Pack space between sealing lip and dust lip half-full with sealing grease -G 052 128 A1-.
  N34-1023

Dismantling and assembling selector forks > < Servicing clutch housing