Audi Workshop Service and Repair Manuals

Note:

For repairs to the clutch:

=> 5-Speed manual gearbox 02J; Repair group 30; servicing clutch

• 90 Nm + 90°(1/4 turn) further
• ◆ Renew
• ◆ Do not use oil
• ◆ Use counter-hold tool 3415 when loosening and tightening
• ◆ Bolting on counter-hold tool 3415
  => Fig. 13-23

• Crankshaft sprocket
• ◆ Contact surface between sprocket and crankshaft must be free of oil.
• ◆ Can only be installed in one position.
• ◆ Removing and installing
  
• 15 Nm
• Oil seal
• ◆ Renewing => Page 13-48
• ◆ Do not use oil
• Sealing flange - front
• ◆ Must be located on dowel sleeves
• ◆ Removing and installing
  => Page 13-53

• Cylinder block
• ◆ Removing and installing crankshaft => Page 13-63
• ◆ Dismantling and assembling pistons and conrods
  => Page 13-73
• 60 Nm + 90°(1/4 turn) further
• ◆ Renew
• Dual-mass flywheel/drive plate
• ◆ Removing and installing dual-mass flywheel
• ◆ Removing and installing drive plate
• ◆ Can only be installed in one position. Holes are off-set

• Intermediate plate
• ◆ Must be located on dowel sleeves
• ◆ Do not damage/bend when assembling
• ◆ Is engaged on sealing flange
  => Fig.13-47
• Rear sealing flange with oil seal
• ◆ With gasket for cylinder block
• ◆ Do not use oil
• ◆ Make sure that the sealing ring lip is not twisted or damaged when fitting the flange
• ◆ Remove sump in order to remove and install => Page 17-10.
• ◆ When installing, push guide sleeve from repair kit onto crankshaft.

→ Fig.1    Installing intermediate plate

• ‒ Engage intermediate plate on sealing flange and press onto dowel sleeves -arrows-.