audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing cylinder head cover > < Removing and installing cylinder head
Cylinder head - exploded view of components
   
Cylinder head - exploded view of components
1 - Cylinder head
q   Removing and installing → Chapter
q   Checking for distortion → Fig., → Fig.
q   Machining limit → Fig., → Fig.
q   If renewed, refill system with fresh coolant
2 - Oil deflector
q   Note installation position
3 - Cylinder head bolt
q   Renew
q   Note correct sequence when loosening → Anchor
q   Note correct sequence when tightening → Anchor
4 - Gaskets for cylinder head cover
q   Renew if damaged or leaking
q   Before fitting, apply sealant at sealing points → Fig. and → Fig.
5 - Cylinder head cover
q   Removing and installing → Chapter
6 - Gasket
q   For ignition coil bolted onto cylinder head cover
q   Renew if damaged
7 - Ignition coil
8 - 10 Nm
q   For ignition coil bolted onto cylinder head cover
9 - Filler cap
10 - Seal
q   Renew if damaged or leaking
11 - 10 Nm
q   First tighten inner nuts
q   Tighten outer nuts in diagonal sequence
12 - 10 Nm
13 - 10 Nm
14 - Intake manifold
q   Removing and installing → Chapter
15 - 20 Nm
16 - Gasket
q   Renew
17 - Support for intake manifold
18 - 45 Nm
19 - Cylinder head gasket
q   Renewing → Chapter „Removing and installing cylinder head“
q   Installation position: Part No. towards cylinder head
q   If renewed, change coolant in entire system

   
Checking cylinder head for distortion
–  Use straight edge and feeler gauge to measure for distortion at several points.
l  Max. permissible distortion: 0.1 mm
  V15-0654
Cylinder head machining limit
Machining of the cylinder head (surface grinding) is only permissible down to the minimum dimension -a-.
l  Minimum dimension: -a- = 139.20 mm
  A15-0169
Sealing points on double bearing cap/cylinder head
–  Apply small quantity of sealant to transitions -arrows- at top sealing surface on cylinder head; sealant → Parts catalogue.
  A15-0137
Sealing points: hydraulic chain tensioner/cylinder head and camshaft adjuster/cylinder head
–  Apply small quantity of sealant to transitions -arrows- at top sealing surface on cylinder head; sealant → Parts catalogue.
  A15-0138

Removing and installing cylinder head cover > < Removing and installing cylinder head