audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Testing coolant temperature sensor > < Testing engine speed sender
Diesel Direct Injection and Glow Plug System (TDI 4 cyl.) >07.99
Testing control unit input values
Checking needle lift sensor

The needle lift sensor signal is used to determine the commencement of injection. If it fails, injection start switches to open loop control (according to engine speed and engine load). During normal operation, injection start is controlled by a closed loop function (according to engine speed, engine load and temperature).

  • ‒ Switch ignition off.
  • ‒ Remove connector from injection pump =>Installation position overview, Page 23-3.
 
V96-1216
  • ‒ → Connect multimeter for resistance measurement between the contacts on the sensor connector.
  • Specified value: 90...120 ω (with a hot engine the resistance may be up to 20 ω higher)

If specified value is not attained:

  • ‒ Injection nozzle cyl. injection nozzle and needle lift sensor (G80).

If specified value is attained:

  • ‒ Connect test box V.A.G 1598/22 to wiring harness for engine control unit =>Page 23-39.
 
A23-0037

The following wiring connections are to be checked for open circuits and/or short to positive or negative.

2-pin connector on wiring harness, contact.

Test box V.A.G 1598/22, socket

1

62

2

55

  • ‒ Rectify any open/short circuit as necessary.

Testing coolant temperature sensor > < Testing engine speed sender