audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Wiring and component check with test box V.A.G 1598/31 on engine control unit without protective housing > < Removing and installing unit injector
TDI®injection and glow plug system (4-cyl. unit injector)
Servicing Diesel direct injection system
Removing and installing O rings for unit injector
 
W00-0989

Special tools and workshop equipment required

  • ◆ T10056 Assembly sleeves

Removing

  • ● Unit injector removed
  • ‒ Lever old O rings very carefully out of unit injector.
  • ‒ Above all ensure that burrs are not caused on the seating for the O ring.
  • ‒ Pull heat shield seat off together with securing clip.

Installing

Notes:

  • ◆ Always use the assembly sleeves to fit the O rings. There is a danger of damaging the O rings if the sleeves are not used.
  • ◆ Prevent O rings from rolling when sliding them on. The O rings must not be twisted when seated on the unit injector.
  • ‒ Clean O ring seating surfaces on unit injector very carefully.
 
N23-0313
  • ‒ → Slide assembly sleeve T10056/1 onto stop on unit injector.
  • ‒ Slide upper O ring carefully onto assembly sleeve and into seat on unit injector.
  • ‒ Remove assembly sleeve.

 
N23-0314
  • ‒ → Slide assembly sleeve T10056/2 onto stop on unit injector.
  • ‒ Slide the middle O ring carefully onto assembly sleeve and into seat on unit injector.
  • ‒ Remove assembly sleeve.
 
N23-0315
  • ‒ → Slide assembly sleeve T10056/3 onto stop on unit injector.
  • ‒ Slide lower O ring carefully onto assembly sleeve and into seat on unit injector.
  • ‒ Remove assembly sleeve.
  • ‒ Fit new heat shield seal together with securing clip.

Wiring and component check with test box V.A.G 1598/31 on engine control unit without protective housing > < Removing and installing unit injector