audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing combination valve for secondary air system > < Checking secondary air pump relay J299 and secondary air pump motor V101
Checking combination valve for secondary air system for proper operation and leakage
Checking combination valve for secondary air system for proper operation and leakage
Special tools and workshop equipment required
   
t  Hand-operated vacuum pump with accessories -V.A.G 1390-
  W00-0515
Procedure
l  Vacuum hoses and hose connections do not leak.
l  Vacuum hoses are not clogged.
–  Take off engine cover panel -arrows-.
  A10-0397
–  Remove cover in front of intake manifold -arrows-.
  A10-0398
–  Detach air hose -1- leading to secondary air pump at air cleaner housing.
–  Release hose clip -2- and detach air duct from air mass meter -G70-.
–  Unplug electrical connector at air mass meter -G70- -item 3-.
–  Unscrew bolts -4- and -5- and remove air cleaner housing.
  A10-0443
–  Detach vacuum hose -2- from combination valve for secondary air system.
–  Connect the hand-operated vacuum pump -V.A.G 1390- to vacuum connection of combination valve for secondary air.
  A26-0426
–  Disconnect air hose -arrow- at secondary air pump.
–  Connect suitable test hose to air hose connection on secondary air pump.
–  Blow gently into hose (do not use compressed air).
l  The combination valve for secondary air should be closed; it should not be possible to blow through the hose.
–  Use hand-operated vacuum pump to generate vacuum.
l  The combination valve for secondary air should open; it should now be possible to blow through the hose.
If combination valve for secondary air does not react as described:
–  Renew secondary air combination valve → Chapter.
Installation is carried out in the reverse order; note the following:
  Note
Secure all hose connections with the correct type of hose clips (same as original equipment) → Parts catalogue.
  A26-0310

Removing and installing combination valve for secondary air system > < Checking secondary air pump relay J299 and secondary air pump motor V101