audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing front exhaust pipe with catalytic converter > < Removing and installing exhaust manifold - vehicles with engine codes AEH, AKL
4-cylinder Engine (2-valve), Mechanical Components
Removing and installing parts of exhaust system
Removing and installing exhaust manifold - vehicles with engine code APF

Removing

  • ‒ Remove upper section of intake manifold .
  • ‒ Remove front exhaust pipe together with catalytic converter=> Page 26-16.
  • ‒ Remove support for exhaust manifold.
  • ‒ Detach connector for lambda probe upstream of catalytic converter.
  • ‒ Detach heat shield from exhaust manifold.
 
A26-0655
  • ‒ → Unbolt cable clamp -2-.
  • ‒ Loosen union nut -1-.
  • ‒ Remove nuts -3- and remove connecting pipe for exhaust gas recirculation.
  • ‒ Unscrew nuts on exhaust manifold and remove washers.
  • ‒ Remove exhaust manifold and exhaust manifold gasket.

Installing

Installation is carried out in the reverse order; note the following:

Note:

Always replace seals, gaskets and self-locking nuts.

  • ‒ Install front exhaust pipe => Page 26-18.
  • ‒ Install upper section of intake manifold => Page 15-18.
  • ‒ Stress-free alignment of exhaust system => Page 26-19

Tightening torques

Component

Nm

Exhaust manifold to cylinder head

25

Exhaust manifold support to exhaust manifold

40

Exhaust manifold support to cylinder block

40

Connecting pipe for exhaust gas recirculation to valve for exhaust gas recirculation

25

Connecting pipe for secondary air inlet to exhaust manifold

60

Removing and installing front exhaust pipe with catalytic converter > < Removing and installing exhaust manifold - vehicles with engine codes AEH, AKL