audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Bleeding brake system if brake fluid reservoir has run empty > < Bleeding brake system using brake filling and bleeding appliance VAS 5234 or V.A.G 1869 A
Brake system
Bleeding brake system - ITT ABS/ESP Mark 60
Bleeding brake system without brake filling and bleeding appliance

Note:

Make sure brake fluid reservoir is always full.

  • ‒ Detach protective cap at bleed screw of brake caliper and attach bleed hose of bleeder bottle to bleed screw.

Bleeding sequence

  • ‒ Build up pressure in brake system by pumping with pedal.

Note:

Press brake pedal slowly to avoid formation of bubbles.

  • ‒ Once pressure has built up, keep brake pedal depressed.
  • ‒ Open bleed screw with hose of bleeder bottle attached until pressure has been dissipated (pedal sags).
  • ‒ Keep pedal depressed and close bleed screw.
  • ‒ Release brake pedal and wait approx. 2 seconds to allow brake fluid to flow in from brake fluid reservoir.
  • ‒ Repeat procedure until brake fluid emerging is clear and free from bubbles.
  • ‒ Tighten bleed screw to 10 Nm, detach bleed hose and attach protective cap to bleed screw.
  • ‒ Repeat bleeding procedure in stated sequence at other brake calipers.

Notes:

  • ◆ If one chamber of brake fluid reservoir is completely empty (e.g. on account of leaks in brake system), brake system must be pre-bled => Page 47-44.
  • ◆ On right-hand drive vehicles, brake master cylinder must additionally be bled. Bleeding sequence => Page 47-49
  • ‒ Making allowance for pad wear, fill brake fluid reservoir as far as max. mark and screw on cap.
  • ‒ Start engine and check both brake pedal travel and pressure.
  • ‒ In the event of excessive pedal travel, check brake system for leaks/repeat bleeding procedure.

Changing brake fluid

=> Maintenance

Bleeding brake system if brake fluid reservoir has run empty > < Bleeding brake system using brake filling and bleeding appliance VAS 5234 or V.A.G 1869 A