audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Bleeding brake system without brake filling and bleeding appliance > < Bleeding brake system - ITT ABS/ESP Mark 60
Brake system
Bleeding brake system - ITT ABS/ESP Mark 60
Bleeding brake system using brake filling and bleeding appliance VAS 5234 or V.A.G 1869 A
 
W00-1101

Special tools and workshop equipment required

  • ◆ Brake filling and bleeding appliance VAS 5234

Or

  • ◆ Brake filling and bleeding appliance V.A.G 1869 A

Sequence of operations

  • ‒ Connect up brake filling and bleeding appliance VAS 5234 or
    V.A.G 1869 A.
  • ‒ Detach protective cap at bleed screw of brake caliper and attach bleed hose of bleeder bottle to bleed screw.

Bleeding sequence

  •     1 -    Front left brake caliper
  •     2 -    Front right brake caliper
  •     3 -    Rear left brake caliper
  •     4 -    Rear right brake caliper
  • ‒ With bleeder bottle hose attached, leave bleed screw open until the brake fluid which emerges is clear and free from bubbles.
  • ‒ Press brake pedal 5 times to assist bleeding process.
  • ‒ Tighten bleed screw to 10 Nm, detach bleed hose and attach protective cap to bleed screw.
  • ‒ Repeat bleeding procedure in stated sequence at other brake calipers.
  • ‒ Making allowance for pad wear, fill brake fluid reservoir as far as max. mark and screw on cap.
  • ‒ Start engine and check both brake pedal travel and pressure.
  • ‒ In the event of excessive pedal travel, check brake system for leaks/repeat bleeding procedure.

After bleeding brake system, zero position compensation must be performed for brake pressure sender -1- -G201.

=> Running Gear, Self-diagnosis; Repair Group 01

On completion of bleeding, perform test drive involving at least one ABS control operation at all four wheels.

Changing brake fluid

=> Maintenance

Bleeding brake system without brake filling and bleeding appliance > < Bleeding brake system - ITT ABS/ESP Mark 60