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Readout specifications for engine idling speed - vehicles with 96 kW engine > < Readout specifications for general vehicle inspection - vehicles with 96 kW engine
TDI®injection and glow plug system (4-cyl. unit injector)
Reading measured value block (data block)
Readout specifications for unit injectors - vehicles with 96 kW engine

Display Group 001 at idling speed (engine warm, coolant temperature not below 80 °C)

Display group 1

◂ Indicated on display

XXXX rpm

XX.X mg/stroke

XX.X °CA

XXX.X °C

◂ Display zones 1 ... 4

Coolant temperature
▪ 80...110 °C: okay
▪ < 80 °C: => run engine till warm

Specified injection period required by control unit: 3 ... 8 °CA okay

Injection quantity: 3.0 ... 13.0 mg/stroke okay
▪ < 3.0 mg/stroke:
▪ Unit injectors defective => Renew unit injectors, Page 23-38

Engine speed
▪ Manual gearbox 860 ... 940 rpm okay
▪ Automatic gearbox 790 ... 870 rpm okay

2)Check fuel supply system for leaks:

Display Group 004 at idling speed (engine warm, coolant temperature not below 80 °C)

Display group 4

◂ Indicated on display

XXXX rpm

XX.X °B(A)TDC

XX.X °CA

XX.X °CA

◂ Display zones 1 ... 4

Synchronisation angle: -3 ... +3 °CA okay

▪ > +3 °CA or < -3 °CA:
▪ Hall sender -G40 defective;
▪ Gap width between sender and sender wheel on camshaft not okay;
▪ Open circuit or short circuit to earth




=> Test-G40,
Page 23-112

Hall sender -G40 loose,
Sender wheel defective or turned out of
position



=> Test3)

Injection period specified by control unit: 3 ... 8 °CA okay

Commencement of injection specified by control unit : 4°BTDC ... 2.5°ATDC okay
▪ > 4°BTDC: Engine too cold => run engine till warm

Engine speed
▪ Manual gearbox 860 ... 940 rpm okay
▪ Automatic gearbox 790 ... 870 rpm okay

3) Testing position of camshaft and sender wheel:

Display Group 004 at full throttle (road test, coolant temperature not below 80 °C)

Important: Always observe safety precautions => Page 01-1.

Important: Observe rules for road test at full throttle => Page 01-89.

Display group 4

◂ Indicated on display

XXXX rpm

XX.X °BTDC

XX.X °CA

XX.X °CA

◂ Display zones 1 ... 4

Synchronisation angle: -3 ... +3 °CA okay
▪ > +3°CA or < -3°CA:=>Page 01-123

Injection period specified by control unit: 16 ... 28 °CA okay

Commencement of injection specified by control unit: -13 ... -23 °CA okay
▪ > -13° CA: engine too cold => run engine till warm

Engine speed: 2800...3200 rpm okay

Display group 018 at idling speed (engine warm, coolant temperature not below 80°C)

Display group 18

◂ Indicated on display

XX

XX

XX

XX

◂ Display zones 1 ... 4

Status of unit injector solenoid valve 4: 0 okay
▪ Other reading than 0: =>Display zone 1

Status of unit injector solenoid valve 3: 0 okay
▪ Other reading than 0: => Display zone 1

Status of unit injector solenoid valve 2: 0 okay
▪ Other reading than 0: => Display zone 1

Status of unit injector solenoid valve 1: 0 okay
▪ Other reading than 0:
▪ Unit injector solenoid valves defective =>Test unit injector solenoid valves, Page 23-32
▪ Fuel starvation or air in fuel supply system => Test2)

2)Testing fuel supply system for leaks:

Readout specifications for engine idling speed - vehicles with 96 kW engine > < Readout specifications for general vehicle inspection - vehicles with 96 kW engine