audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling intake manifold > < General notes on injection
Motronic injection and ignition system (4-cyl.)
Servicing injection system
Removing and installing parts of the injection system
 
A24-0705
  • Connector
    • ◆ For engine control unit
    • ◆ Only disconnect or connect with ignition switched off
    • ◆ Release to disconnect
 
A24-0705
  • Engine control unit*
    • ◆ Fitting location: In plenum chamber
    • ◆ For injection system, Lambda regulation, activated charcoal filter solenoid valve, knock control, governed speed, ignition and self-diagnosis
    • ◆ Checking voltage supply
    • ◆ Procedure after voltage supply open circuit
    • ◆ Renew => Page 24-134
    • ◆ Coding => Page 24-136
    • ◆ When renewing, erase learnt values and adapt engine control unit to throttle valve control part=> Page 24-140
    • ◆ On replacement, the control unit must be matched to the electronic immobilizer

=> Electrical system, Final control diagnosis; Repair group 01

 
A24-0705
  • Connector
    • ◆ Black, 4-pin
    • ◆ For engine speed sender (G28)
    • ◆ Connector contacts are gold-plated
  • Connector
    • ◆ Black, 4-pin
    • ◆ For engine speed sender (G28)
  • Air cleaner
    • ◆ Dismantling and assembling => Page 24-20
  • Securing clip
    • ◆ Note version
  • Cable/line guide
    • ◆ Clipped onto fuel rail
 
A24-0705
  • Connector
    • ◆ Black, 2-pin
    • ◆ For injector (N30...N33)
  • Supply pipe/hose
    • ◆ Black with white marks
    • ◆ Secure with spring-type clips
    • ◆ Check securely seated
    • ◆ From fuel filter:

=> Repair Group 20; Removing and installing parts of fuel supply system; Removing and installing fuel tank with attachments and fuel filter

  • 10 Nm
  • Fuel manifold with injectors
    • ◆ Dismantling and assembling => Page 24-18
 
A24-0705
  • 20 Nm
  • Connector
    • ◆ Black, 6-pin
    • ◆ For throttle valve control part (J338)
    • ◆ Connector contacts are gold-plated
  • From activated charcoal filter solenoid valve (N80)*/**

=> Repair group 20; Activated charcoal filter system

    • ◆ Secure with spring-type clips
  • From brake servo
  • Intake manifold
    • ◆ Dismantling and assembling => Page 24-18
  • Seal
    • ◆ Renew
    • ◆ Note fitting position
 
A24-0705
  • Lambda probe 1 before catalyst (G39)*, 50Nm
    • ◆ Location: In front exhaust pipe for cylinders 4, 5 and 6
    • ◆ Grease only the threads with "G 052 112 A3"; "G 052 112 A3" must not get into the slots on the probe body
    • ◆ Remove and install with Lambda probe open ring spanner set 3337
    • ◆ Probe heating voltage supply via fuel pump relay (J17)
    • ◆ Checking Lambda probe heating before catalyst => Page 24-29
    • ◆ Checking Lambda probe and Lambda regulation before catalyst
      => Page 24-96
  • 4-pin connector
    • ◆ Black
    • ◆ For Lambda probe 1 before catalyst (G39) and Lambda probe heating (Z19)
    • ◆ Contacts 3 and 4 gold plated
 
A24-0705
  • Engine speed sender (G28)*
    • ◆ Fitting location: Cylinder block exhaust side
    • ◆ Checking => Page 24-63
  • 5 Nm
  • Guide tube
    • ◆ For dipstick
  • 3 Nm
    • ◆ Notes on installing => Page 24-23
  • Retaining clip
    • ◆ Check seated securely
  • O-ring
    • ◆ Renew
 
A24-0705
  • Connector
    • ◆ Black, 4-pin
    • ◆ For coolant temperature sender (G62) and coolant temperature gauge sender (G2)
    • ◆ Connector contacts are gold-plated
  • Plug
    • ◆ If necessary release pressure in cooling system before removing
  • Coolant temperature sender (G62)*
    • ◆ For engine control unit
    • ◆ With coolant temperature gauge sender (G2)
    • ◆ If necessary release pressure in cooling system before removing
    • ◆ Resistance values between contacts 1 and 3
      , Fig. 1
    • ◆ Checking
  • Thermostat housing

Dismantling and assembling intake manifold > < General notes on injection