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Explanation of some terms and abbreviations > < Test table
Automatic gearbox 01M Self-diagnosis
Gearbox: Electrical test
Testing wiring between gearbox and 68-pin connector on gearbox control unit

Carry out the following test if:

  • ◆ the final control diagnosis or
  • ◆ the electrical test indicates faults in the gearbox, gearbox control unit -J217 or in the wiring in between.

Test requirements

  • ◆ Ignition switched off
  • ◆ Connect test box V.A.G 1598/18 only to 68-pin connector on gearbox wiring harness.
  • ◆ Take measurements with test box V.A.G 1598/18 outside the vehicle.
 
A38-0052

List of connectors which have to be disconnected for testing

  • 10-pin connector to valve body
    =>Testing, Page 01-160
  • 3-pin connector to road speed sender -G68=>Testing, Page 01-165
  • 8-pin connector on multi-function switch -F125=>Testing, Page 01-162
  • 2-pin connector on gearbox speed sender -G38=>Testing, Page 01-167
 
A38-0053

Testing wiring to 10-pin connector on valve body

  • ‒ → Press catches -arrows A- on both sides and pull off connector upwards=>Location see Item 01-159.

 
A38-0051
  • ‒ → Use hand-held multimeter V.A.G 1526A or V.A.G 1715 to test continuity of wiring between contacts on 10-pin connector and sockets on test box V.A.G 1598/18.

See the following table for resistance specifications.

Switch to resistance measuring range (200ω)

Contact on 10-pin connector

Test box V.A.G 1598/18, socket

Specification

Fault rectification if readout does not match specification

1

67

≤ 1.5 ω

- Rectify open circuit according to current
flow diagram

2

22

≤ 1.5 ω

Check connector for:

3

55

≤ 1.5 ω

- Contact corrosion

4

54

≤ 1.5 ω

- Ingress of water

5

9

≤ 1.5 ω

- Leaks

6

47

≤ 1.5 ω

7

56

≤ 1.5 ω

8

58

≤ 1.5 ω

9

6

≤ 1.5 ω

10

10

≤ 1.5 ω

Notes:

  • ◆ If the readings obtained in these wiring tests match the specifications, check the wiring harness in the gearbox. To do this, remove conductor strip.

=> Automatic gearbox 01M; Repair group 38; Removing and installing valve body; Removing and installing conductor strip with 10-pin connector

  • ◆ Only renew the valve body if no faults are found in the wiring harness in the gearbox.

=> Automatic gearbox 01M; Repair group 38; Removing and installing valve body

Testing wiring to multi-function switch (8-pin connector)

 
N37-0063
  • ‒ → Disconnect 8-pin connector from multi-function switch
    =>Location see Item 01-159.

 
A37-0217
  • ‒ → Use hand-held multimeter V.A.G 1526A or V.A.G 1715 to test continuity or voltage of wiring between contacts on 8-pin connector and sockets on test box V.A.G 1598/18.

See the following two tables for resistance and voltage specifications.

Switch to resistance measuring range (200ω)

Contact on 8-pin connector

Test box V.A.G 1598/18, socket

Specification

Fault rectification if readout does not match specification

1

63

≤ 1.5 ω

- Rectify open circuit according to current
flow diagram

2

40

≤ 1.5 ω

Check connector for:

3

1

≤ 1.5 ω

- Contact corrosion

4

vacant

- Ingress of water

5

18

≤ 1.5 ω

- Leaks

6

62

≤ 1.5 ω

7

23

≤ 1.5 ω

8

vacant

Switch to voltage measuring range (20 V)

Contact on 8-pin connector

Test box V.A.G 1598/18, socket

Specification

Fault rectification if readout does not match specification

7

1

approx. battery voltage

- Repair fuse or rectify open circuit according to current flow diagram

Notes:

  • ◆ If the results of test step 4 in test table on Page 01-19.
  • ◆ If the readings displayed when reading out the relevant measured value block do not match the specifications, but no faults are found in the electrical test, renew multi-function switch -F125=>Fig.01-19.
 
A38-0053

Testing wiring to road speed sender -G68 (3-pin connector)

  • ‒ → Press the catches -arrows B- on both sides and pull off connector upwards=>Location see Item 01-159.

 
V28-1074
  • ‒ → Use hand-held multimeter V.A.G 1526A or V.A.G 1715 to test continuity of wiring between contacts on 3-pin connector and sockets on test box V.A.G 1598/18.

See the following table for resistance specifications.

Switch to resistance measuring range (200ω)

Contact on 3-pinconnector

Test box V.A.G 1598/18, socket

Specification

Fault rectification if readout does not match specification

1

65

≤ 1.5 ω

- Rectify open circuit according to current
flow diagram

2

20

≤ 1.5 ω

Check connector for:

3

43

≤ 1.5 ω

- Contact corrosion
Ingress of water
Leaks

Notes:

  • ◆ If the readings obtained in this wiring test match the specifications, renew road speed sender -G68
    =>Fig. 01-21
 
A38-0054

Testing wiring to gearbox speed sender -G38 (2-pin connector)

  • ‒ → Press the catches -arrows- on both sides and pull off connector on sender upwards=>Location see Item 01-159.

 
A23-0037
  • ‒ → Use hand-held multimeter V.A.G 1526A or V.A.G 1715 to test continuity of wiring between contacts on 2-pin connector and sockets on test box V.A.G 1598/18.

See the following table for resistance specifications.

Switch to resistance measuring range(200ω)

Contact on 2-pin connector

Test box V.A.G 1598/18, socket

Specification

Fault rectification if readout does not match specification

1

21

≤ 1.5 ω

- Rectify open circuit according to current
flow diagram

2

66

≤ 1.5 ω

Check connector for:
Contact corrosion
Ingress of water
Leaks

Notes:

  • ◆ If the readings obtained in this wiring test match the specifications, renew gearbox speed sender -G68
    =>Fig. 01-20

Explanation of some terms and abbreviations > < Test table