audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing vibration damper > < Dismantling and assembling engine
4-cyl. Diesel Direct Injection Engine (TDI), Mech. Components
Dismantling and assembling engine
Removing and installing ribbed belt

Notes:

  • ◆ The following illustration shows the belt drive on vehicles without air conditioner.
  • ◆ Mark the direction of rotation before removing the ribbed V-belt. If the belt runs in the opposite direction when it is refitted, this can cause breakage. Ensure that the belt is properly seated in the pulleys when installing.
  • ◆ Removing and installing ribbed belt idler roller on vehicles with air conditioning => Fig.13-6.
  • ◆ Install air conditioner compressor =>Fig.13-6.
 
N13-0123
  • Ribbed V-belt
    • ◆ Mark D.O.R. before removing
    • ◆ Ribbed belt on vehicles without air conditioner=>Fig.13-5
    • ◆ Ribbed belt on vehicles with air conditioner=>Fig.13-5
    • ◆ Check for wear
    • ◆ Do not kink
    • ◆ Removing and installing
      =>Page 13-9.
  • 10 Nm + 1/4 turn (90°) further
    • ◆ Replace
  • Vibration damper
    • ◆ With pulley for ribbed belt
 
N13-0123
  • 25 Nm
  • Tensioning element
  • Alternator
    • ◆ Removing and installing:

=> Electrical System; Repair group 27

    • ◆ To facilitate the positioning of alternator knock back bushes for retaining bolts slightly.
  • Bracket for auxiliary mechanical units
    • ◆ shown in Fig. Vehicles without air conditioner:
  • 45 Nm
  • 30 Nm
  • Sealing ring
    • ◆ Replace
 
N13-0123
  • Pressure pipe
  • Vane pump
    • ◆ For power steering
    • ◆ Removing and installing:

=> Running Gear; Repair group 48; Removing and installing vane pump

    • ◆ To facilitate the positioning of vane pump knock back bushes for retaining bolts slightly.
  • Belt pulley
    • ◆ For vane pump
 
A13-0046

→ Fig.1    Ribbed belt routing on vehicles without air conditioner

 
A13-0040

→ Fig.2    Ribbed belt routing on vehicles with air conditioner

 
A13-0048

→ Fig.3    Removing and installing ribbed belt idler roller

  • ● Vehicles with air conditioning
  •     1 -    Cover
  •     2 -    25 Nm
  •     3 -    Idler roller

 
A87-0097

→ Fig.4    Installing air conditioner compressor

  • ‒ To facilitate installing the air conditioner compressor, knock back threaded bushes B for mounting bolts A slightly in the direction indicated (arrow).
  • ‒ Tighten bolts to 45 Nm.

Removing and installing vibration damper > < Dismantling and assembling engine