audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing boost pressure control valve pressure unit - engine code AGR > < Rules for cleanliness
4-cyl. Diesel Direct Injection Engine (TDI), Mech. Components
Servicing charge air system with exhaust turbocharger
Turbocharger - engine code AGR
 
A21-0011
  • Turbocharger
    • ◆ Checking => as of Page 21-1
    • ◆ Removing and installing
      .
    • ◆ Do not dismantle
  • Sealing ring
    • ◆ Replace
  • Screw fitting - 20 Nm
  • Oil feed line
    • ◆ Tighten union nut to 22 Nm.
    • ◆ From oil filter bracket => Item 17-8
    • ◆ Note installation sequence:
    • ‒ First screw in both wiring ends loosely.
    • ‒ Then tighten wiring ends to final torque.
    • ‒ Lastly attach bracket -Item 7-
 
A21-0011
  • 10 Nm
  • 25 Nm
  • Bracket
    • ◆ for oil feed pipe
    • ◆ Note installation sequence =>
      -Item 4-
  • 10 Nm
  • Gasket
    • ◆ Replace
  • Connecting pipe
    • ◆ For exhaust gas recirculation
    • ◆ Note installation sequence:
    • ‒ First bolt on loosely.
    • ‒ Then tighten bolts to final torque.
  • 20 Nm
  • Gasket
    • ◆ Replace
 
A21-0011
  • Gasket
    • ◆ Replace
    • ◆ Installation position: Bead faces intake manifold
  • Intake manifold
    • ◆ With exhaust gas recirculation valve
  • 20 Nm
  • 20 Nm
  • 30 Nm
    • ◆ Replace
    • ◆ Coat threads and bolt head seating surface with high-temperature lubricant
    • ◆ High-temperature lubricant

=> Parts List

  • Gasket
    • ◆ Replace
    • ◆ Note installation position
  • Exhaust manifold
 
A21-0011
  • Bracket
  • Washer
    • ◆ 4 mm thick
  • 25 Nm
  • Heat shield
  • Washer
    • ◆ 1.6 mm thick
  • 25 Nm
  • 25 Nm
    • ◆ Replace
    • ◆ Coat threads and bolt head seating surface with high-temperature lubricant
    • ◆ High-temperature lubricant

=> Parts List

  • 10 Nm
 
A21-0011
  • Circlip
  • Pressure unit
    • ◆ For boost pressure regulating valve
    • ◆ Checking
    • ◆ Removing and installing
      .
  • 10 Nm
  • Operating rod
    • ◆ For boost pressure regulating valve
  • 10 Nm
    • ◆ Install using locking fluid
    • ◆ Locking fluid

=> Parts List

  • Bracket
  • Banjo bolt - 15 Nm
 
A21-0011
  • Sealing ring
    • ◆ Replace
  • Terminal
    • ◆ For boost pressure control
  • Sealing ring
    • ◆ Replace
  • Sealing ring
    • ◆ Replace
  • Oil return line
    • ◆ To cylinder block
  • Sealing ring
    • ◆ Replace
  • Banjo bolt - 40 Nm
  • 15 Nm
  • Gasket
    • ◆ Replace

Removing and installing boost pressure control valve pressure unit - engine code AGR > < Rules for cleanliness