audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking exhaust system for leaks > < Removing and installing front exhaust pipe with catalytic converter
4-cyl. Diesel Direct Injection Engine (TDI), Mech. Components
Removing and installing parts of exhaust system
Stress free alignment of exhaust system
  • ● Depending on vehicle version, a make-shift tool must be fashioned from an M10 or M14 bolt, respectively, in order to adjust the exhaust system position.
  • ● The exhaust system must be aligned when cold.
 
A26-0133

Vehicles with hole ø10.5 mm in rear of tunnel cross piece:

  • ‒ → Modify an M10 bolt according to the dimensions given to use as a tool for aligning the exhaust system.
    • ‒ Dimension X = 4 mm
    • ‒ Dimension Y = 25 mm
 
A26-0487

Vehicles with hole ø14.5 mm in rear of tunnel cross piece:

  • ‒ → Modify an M14 bolt according to the dimensions given to use as a tool for aligning the exhaust system.
    • ‒ Dimension X = 10 mm
    • ‒ Dimension Y = 6 mm
    • ‒ Dimension Z = 25 mm

 
A26-0134

All models:

  • ‒ Slacken bolted connections on front clamping sleeve -Item 26-4.
  • ‒ → Insert modified bolt (aligning tool) through rear bore -arrow- in tunnel cross piece, with flat part of bolt facing towards mounting pin on exhaust system.

Note:

With bolt inserted, exhaust system is pre tensioned in the direction of travel.

 
A26-0131
  • ‒ Align centre and rear silencer horizontally:
    • ‒ → The attachment bolt on exhaust pipe must be parallel to tunnel cross piece (dimension x on left and right is the same).

 
A26-0129
  • ‒ → Position clamping sleeve in horizontal position at approx. 5 mm distance to mark "A" -arrow 1-.

Note:

Do not observe marking "S" -arrow 2-.

  • ◆ Installation position of clamping sleeve =>Fig.26-6
  • ‒ Align rear silencer so it is horizontal.
  • ‒ Tighten bolted connections on clamp evenly to 40 Nm.

Checking exhaust system for leaks > < Removing and installing front exhaust pipe with catalytic converter