Audi Workshop Service and Repair Manuals

Removing

• ‒ Remove the front bumper cover:

=> General Body Assembly, Exterior; Repair group 63; Front bumper; Removing and installing front bumper

• ‒ → Remove centre noise insulation -arrows-.

• ‒ → Remove oil dipstick -1- from guide tube.
• ‒ Unclip caps.
• ‒ Unscrew nuts -arrows- and remove engine cover.
• ‒ Reinsert oil dipstick in guide tube.

• ‒ Detach the cover and the electrical connector at the right headlight unit.
• ‒ → Disconnect fuel-feed line -2- and fuel-return line -1- at injection pump.
• ‒ Disconnect the electrical connection -3- at the sender -G71/-G72.
• ‒ Expose the wiring at the air duct pipe.
• ‒ Remove the air duct pipe on right side -arrows-.

• ‒ → Unscrew fuel filter bracket from body -4-. The hoses remain connected to the fuel filter.
• ‒ Detach connectors -2- and -5-.
• ‒ Remove bolt -1- and nut -3-.
• ‒ Move washer fluid reservoir to the side. Do not detach hoses.

• ‒ → Disconnect electrical connector at intake manifold pressure sender -1-, where present.
• ‒ Unscrew bolts -2- for charge air cooler.

• ‒ → Remove lower securing bolt -1- for charge air cooler.
• ‒ Remove charge air cooler from air duct hose -2- and remove downwards.

Installing

Installation is carried out in the reverse order; note the following:

Notes:

• ◆ Hose connections and hoses for charge air system must be free of oil and grease before assembly.
• ◆ Fit new O-rings when damaged.

• ‒ Install the front bumper cover:

=> General Body Assembly, Exterior; Repair group 63; Front bumper; Removing and installing front bumper

Tightening torque